Paper napkin wrapper. Packaging for napkins. Personalized Wedding Wet Wipes

DK-220 / DK-350 DK-220 / DK-350 are two-drive machines used for packaging products. They are applied to food and non-food industrial enterprises... Machines of this type are easy to reconfigure for different sizes. Basic production operations are simple, using the Touch Screen display with a Russian language menu.

DK-220X / DK-320X DK-220X / DK-320X are bottom feed packaging machines designed for films with a maximum width of 220 and 320 mm. Application sector - packing of piece food and non-food products in a three-seam bag. Packaging of food and non-food products is possible.

The DK-300 / DK-450 horizontal packaging machine is designed to work with films with a maximum width of 300 and 450 mm. The machine is used for packing food and non-food products of piece type. The main operations (feeding, broaching, parting off and welding seams) are performed using two independent drives. Adjustment to the product length is done in one step, which saves time.

DK-600 DK-600 is a machine for packing food and non-food products by piece. The machine is equipped with two independent drives. They perform manufacturing operations such as product feeding, film pulling, bag cutting and seam welding.

Equipment for packing napkins

Equipment for packing napkins designed to automate the filling and sealing process.

Several types of films are used depending on the characteristics and brand of packaging equipment.

  • CPP and BOPP are made on the basis of polypropylene. The optimum thickness is 20-25 microns.
  • LDPE films made of polyethylene are used less often for equipping equipment. This is due to the specifics of the manufacture of the material.

The most convenient form of packaging for napkins is a BOOP bag. Packaging paper napkins in this way has several advantages:

  • products retain their shape and do not break during transportation,
  • the buyer can evaluate the quality of the content,
  • bottom fold design increases packaging capacity,
  • the film is easy to print if desired.

Recently, bags based on polypropylene are increasingly used for packaging napkins and other paper products.

Range

Engineering company Vemata offers a number of models of equipment for packing napkins:

  • DK-220 / DK-350,
  • DK-300 / DK-450,
  • DK-220X / DK-320X,
  • DK-600.

Devices are designed to work with film different types and sizes. The full cycle of operation of the devices includes automatic feeding, broaching, cutting, as well as welding of package seams.

  • prevents tearing and damage of the film,
  • includes a self-diagnosis function,
  • equipped with Touch Screen displays for comfortable control and separate thermostats,
  • provides for the possibility of choosing the optimal parameters of work,
  • has photo-tag sensors with a high degree of sensitivity,
  • saves the settings made for later use.

All models of equipment presented in the catalog provide reliable and high-quality packaging of napkins and other products. If desired, it is possible to connect additional options required for your production. You can get the information you are interested in about any units from our managers.

The good thing about napkins as a product is that they are quickly consumed - this is a disposable item that no person can do without. The production of napkins always has a sales market, which implies a high income.

What profit can be expected from the production of paper napkins and how much money should be invested to get started? The article will give a concise overview of the main issues and a business plan for this project.

Company registration

For a business project for the production of napkins, registration is required, since it is supposed to cooperate with wholesalers, supermarkets, cafes, canteens and other organizations. For this reason, it is advantageous to register as an LLC, which costs about 20 thousand rubles. This will make it possible to conclude contracts with suppliers of raw materials and large wholesalers.

You also need to register with the tax office by selecting the OKVED code 21.22 and the appropriate taxation system. Favorable STS rates of 6% of income and 15% of income minus expenses.

After obtaining permits from the SES and the State Fire Supervision Service, you can immediately start work - a license for such a production is not required.

Assortment and distribution channels


Types of dry paper napkins:

  • simple one-layer products without a pattern;
  • multilayer napkins with a beautiful pattern for serving;
  • handkerchiefs for personal hygiene.

Sales channels:

  • market wholesalers, shops and supermarkets;
  • cafes, pizzerias, restaurants, and other catering establishments;
  • sanatoriums, recreation centers, kindergartens, schools and other places with catering facilities.

Wholesalers are interested in cheap products, while some cafes and restaurants will order printed napkins.

Premises

The equipment for production does not take up much space: the length of the napkin making machine is about 3 meters, and the width is 1 meter. Together with the packaging machine, the equipment needs an area of \u200b\u200b20 m2 so that the worker can walk freely and perform his functions. In addition, you need a place for a warehouse where finished products of 15-20 m2 will be stored. For everything production process it is necessary to rent a room for 30-40 m2. Rental price ≈ 6 thousand rubles.

Raw materials

Raw materials or consumable for napkins is:

  • base paper in rolls. Price ≈ 50 rubles per kg;
  • polyethylene (polypropylene) for packaging;
  • pipo ink for drawing.

Paper for tissue production is special - it is a loose and porous base, which can differ in density and whiteness. The lowest price from 35 rubles per kg, but quality finished products will be low.

Equipment


To implement the project, it will be necessary to purchase special equipment for the production of napkins. These are automatic lines that form and cut four-fold napkins from special paper.

Napkin machines can not only fold the napkin, but also apply a pattern to it. Additionally, you will need a packing machine that wraps a pack of napkins in polyethylene using the envelope method.

Table. Equipment

Business plan with detailed project calculations

Let's calculate the main indicators of a business project: net profit, profitability and payback.

Table. Capital investment

Calculation of the production line output under the condition of 8-hour work of 2 workers per shift. In total, 3-4 people are needed to work on a shift schedule. Production bookkeeping is simple and at first it is kept by the owner or assistant.

Table. Performance and profitability metrics

Indicator name Value Units

Calculation of productivity per month
Machine productivity per minute 600 pieces
Machine productivity per hour 36 000 pieces
4 hour
Number of shifts per month 23 days
Number of products per month 2 898 000 pieces
Number of packages 28 980 pieces / packages

Revenue calculation
Packaging price for sale 12 rubles
Monthly revenue 347 760 rubles

Cost calculation
Paper consumption for 1 napkin 0,9 gram
Paper consumption for 1 package 90 gram
Cost of 1 kg of paper 50 rubles
Paper costs for 1 pack of napkins 4,5 rubles
Polyethylene costs for 1 package 1,5 rubles
The cost of packing napkins 6 rubles
Cost of a monthly batch 173 880 rubles

Calculation of the company's net profit:

Table. Net profit

Payback of the project:

Table. Payback of the project

Subject to the purchase of new equipment, low load on the production line, the payback period of production is less than 1 year, when buying used equipment, the payback period is less than six months.

The end customer is in great demand for cheap large packs of napkins without logos. If you plan to work with restaurants and cafes, then it is better to purchase a napkin machine with embossing and drawing.

Many machines can produce both napkins and toilet paper.

The use of paper napkins is relevant at any time. They are bought for different purposes. White or colored, without perforation and openwork - different paper napkins are used for table setting during official events or business meetings. They are perfect for decorating dinners or office coffee breaks.

New Year, birthday is not complete without thematic design. Paper napkins with prints, patterns or colored ornaments will be a bright addition to any holiday or official celebration.

The traditional territory for delicate and smooth paper napkins is the serving of fruits, coffee, cocktails and cakes in cafes and pastry shops. Restaurants fast food, canteens, bars are also impossible to imagine without napkins.

Read completely

At Komus you will find a wide range of paper napkins:

  • white without patterns and with prints, colored (blue, burgundy, green) with ornaments;
  • embossed, perforated;
  • round, oval, square shape;
  • one-, two-, three-layer and dense products from 8 layers of paper;
  • brands Veiro, Tork, Vitto, Luscan, etc.

Paper napkins are so varied in price and design that they allow you to choose the ideal options for interior decoration and table setting for any occasion.

Come to Komus to shop - use the optimal conditions for cooperation, regular promotions, gifts, and a bonus system. Make an order today, and tomorrow we will deliver the goods to the specified address. We deliver wholesale lots free of charge.

Napkins are packed in two ways: automatically, i.e. on packing machines and manually. For automatic napkin packing the film is chosen depending on the brand of packaging equipment.

BOPP (films made of biaxially oriented polypropylene) are used for packing napkins with a thickness of up to 30 microns, but more often, in order to save, it is 20-25 microns thick. On the roll, if necessary, put a photo tag for reading on the equipment. We can apply up to 8 colors to the BOPP film. The customer chooses the percentage of coverage here. As a rule, packaging for napkins with a pattern is not tightly sealed so that the pattern itself is visible.

CPP (cast polypropylene films) for packing napkins use 25 microns. This is the most optimal thickness for custom polypropylene (for both printing and packaging). CPP 20 µm is very stretchy during printing and packaging. We print up to 8 colors on custom polypropylene. Packaging for napkins with a pattern is minimally sealed so that the pattern on the napkin is visible. Packaging for white napkins can be sealed up to 100% according to the customer's request. With such a large field for sealing the package, it is necessary to leave free fields for reading the photo tag. Also, for napkins, it is necessary to take into account the geometry of the welds. With a large overlap percentage, there is a possibility that the paint will get onto the parts of the packaging machine when the film is welded. This will significantly reduce the packaging speed and may even damage the machine.

LDPE films for packing napkins

High-density polyethylene films are used much less often, although equipment operating on LDPE films is also quite popular for packing paper napkins. Here it is necessary to note the formulation of the film. Often it is linear (LDPE) polyethylene in its pure form or LDPE with additives of linear polyethylene. This material can be printed in up to 8 colors. All the printing rules described earlier for BOPP packaging and CPP films are relevant here.

Bags for packing napkins from BOOP film

The most popular packaging for napkins is, of course, bags. Film bags are often used to pack paper napkins. The configuration of such polypropylene bags provides for the presence of a bottom fold. Bags with a bottom fold of BOPP film create the shape necessary for packing a thick pack of 50-100 paper napkins. The bottom fold in such bags is opened to the thickness of the pack and creates the required volume in the bag. Printing on BOPP bags is possible on both sides of the bag (up to 8 colors).


The best organizational and legal form is LLC. This will make it easier to work with suppliers and buyers. When registering, select OKVED 17.22 - “for household and sanitary purposes”. The manufacturing process must be adjusted in accordance with GOST R52354-2005, since the main purpose of the product is hygiene.

Required permits from the Sanitary and Epidemiological Station, Rospotrebnadzor, fire inspection. We focus on the release of products in packages of 50 or 100 pieces... Therefore, it is necessary to develop a package design and register your trademark with Rospatent.

The paperwork and permits will take about 3-4 months and an investment of $ 1800-2000.

Premises

To organize an enterprise, you need a room with an area of \u200b\u200b200 square meters, divided into three parts: a workshop, a warehouse for raw materials and products, and household premises.

Mandatory requirements:

  • Hot and cold water availability;
  • Ventilation and heating;
  • Power grid 380 V;
  • Floor drains to the sewerage system;
  • The walls of the workshop are finished with tiles;
  • Ceiling height from 3 meters.

Renting a building for a factory will cost approximately $ 1,500 per month. Repair, carrying out all the necessary communications - another $ 1000.

Technology for the production of paper napkins

The napkins itself goes through several stages:

  1. Installation of a roll of raw paper on a special machine.
  2. With the help of a tape machine, the tape is unwound and folded;
  3. The paper is passed through volumetric embossing rollers, where it is folded in half across;
  4. The vertical knife cuts the tape into 4 parts, forming two finished product lines;
  5. The finished product is packed on an automatic machine.

Equipment for the production of paper napkins

The workshop is equipped with an automatic napkin making machine and a packing machine. Typically, the machine is sold as a whole line, including an unwinding unit, a tape drive, a slicing knife. Packaging equipment is purchased separately.

A standard machine for the production of paper napkins is designed to produce 400-600 units of products per minute, in one or two layers and a density of 13-20 grams / sq. m.

Cost of a new line of an inexpensive manufacturer is in the range of 5-6 thousand dollars. If you plan to make your product more interesting (colored, with a logo), you will have to pay several thousand more.

Machine tools from manufacturers from Turkey, China, Italy have a good reputation.... Smaller firms prefer Chinese machine tools because they are cheaper and boast good performance. But they consume a lot of electricity. The best brands on the domestic market:


  • Stanprom;
  • Omsk paper plant;
  • Lad-M;
  • Osnova LLC;
  • Technoline.

A separate item of equipment costs is the purchase of a packaging machine for sealing products into polyethylene. A semi-automatic machine costs around $ 2300-2800. Popular manufacturers Lad-M, Solaris, Chinese Xinyuanda.

Raw materials for the production of paper napkins

Such a disposable product is made from cheap raw materials, namely, special paper made from a mixture of waste paper and cellulose. The main characteristics are thinness, softness and porosity to absorb moisture. You need to purchase "A" or "B" grade paper... Depending on the quality, the price of raw materials ranges from $ 400-900 per ton.

Often, companies selling equipment have their own workshop for the production of napkin bases, you can arrange supplies from them. It is easier and cheaper for a small company to purchase raw materials in the CIS than abroad. Top companies:

  1. Osnova LLC;
  2. Technoline;
  3. PALP Invest.

Staff

In addition to the manager, you need to hire four workers to work in two shifts, a sales manager, a cleaner, a security guard. It is more profitable to outsource accounting calculations. In total, the minimum staff is 8 people. This is 3500-4000 $ for monthly salaries.

Sales

To ensure that the products are not stuck in the warehouse, it is worth finding sales channels before starting the workshop... In addition to shops and other points of sale of household chemicals and household goods, your customers can be:

  • Catering establishments (cafes, restaurants, pizzerias);
  • Medical institutions;
  • Boarding houses;
  • Kindergartens and schools;
  • Decor studios, art studios.

Cost and profit

Capital investments for starting a business include paperwork, rent (for a month) and repair of premises, purchase and adjustment of equipment. At this stage, the company will spend about 12 thousand dollars. Monthly expenses (rent, wage, purchase of raw materials and communal payments) - about $ 7000.

We calculate profitability based on the production of 500 units of goods per minute (5 packs)... For two shifts a month, 100-105 thousand packages of paper napkins are produced. The product is sold at a wholesale price of $ 0.15 to $ 0.23 per package. The monthly profit will be 15-16 thousand dollars, and the net income will be 8-9 thousand, subject to one hundred percent sale.

It's easy to figure out how to use paper napkins. As a business, it is a profitable enterprise that does not require large investments and brings good profits.

 

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