Greenhouse business. Greenhouse production and installation: a profitable business for the summer season How to write a business plan for the production of greenhouses

The production of polycarbonate greenhouses as a business can have a great return, the profitability of finished structures exceeds 100%. The benefit lies in the fact that small businesses are also interested in acquiring them, due to an increase in the population's demand for natural products, and an industrial scale business.

Set up work in this direction it’s not difficult, having the skills to work with the material, two people are enough to start, and for a quality start, you need to develop a business plan.

gable. They are most often made rectangular, the slope of the roof is calculated in such a way that the snow cover rolls off it under the influence of gravity, does not accumulate and does not deform the structure. gable greenhouse structures can be wall-mounted or located separately from a residential building.

Arched. Due to the lack of corners, this type of greenhouse is characterized by economical consumption of covering material, good light transmission and wind resistance, however, the snow cover will have to be removed independently and additional equipment is required for this type of construction.

Which greenhouse is better?

Choice of 1 option

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gable

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Shed

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After choosing the type of greenhouse construction frame, you need to decide what it will be made of.

Greenhouse frame material	Properties
Wood	It has low thermal conductivity, environmentally friendly, easy to install. Of the minuses - it does not tolerate low temperatures, high humidity, and is prone to deformation during long-term operation.
Profile steel pipe	It is not subject to corrosion, withstands the load of snow cover, suitable for year-round use. Of the minuses - high cost and heavy weight, laborious installation - welding and bolted connections are required.
From galvanized corner	Simple and lightweight design, protected from corrosion. Of the minuses - not stable, subject to deformation from snow cover.

In addition to the frame, an important point is what material the greenhouse foundation will be made of:

Wooden from a bar - popular, easy to use, has a low cost and is mobile, if necessary, can be moved to another place. It has antiseptic impregnation, but upon contact with the ground, the service life inevitably decreases.
A brick (or stone) foundation has a long service life of 20 years or more, but requires preparation in laying and is very expensive.
Tape. A complex foundation, characterized by high cost and high demand, as it is reliable, durable and provides a flat surface. To make it, you will need to dig a trench (this will require wheelbarrows to transport the earth), install formwork, tie the reinforcement and pour the base with concrete (you will need a concrete mixer and a welding machine).

You can start further action on the implementation of a business idea for the manufacture of a greenhouse.

Greenhouse production

If it is not possible to start a large-scale business in this industry, then it is realistic to start small. It is worth studying not only the process of manufacturing structures, but also their design, so as not to have to initial stage attract additional labor force, because to install an amateur version, it is enough to purchase equipment, and 2 people who are knowledgeable in the matter may well cope with the task.

Equipment and parts for the production of polycarbonate greenhouses

The place of manufacture should be large, well-ventilated, most often a room is rented outside the city, its rent will not cost more than 10,000 rubles, you can start working. What equipment will be required:

Welding machine for assembling the frame and strapping reinforcement.
A pipe bending machine is especially relevant when making a greenhouse with an arched frame type from a profile pipe with your own hands.
Metal cutting machine.
Concrete mixer
Drill.
Jigsaw, for cutting and melting polycarbonate.
Goniometer, caliper.

This is the minimum set, but more important details will be required:

Plastic thermowells for reliable fastening and protection against corrosion.
Galvanized tape - necessary when laying sheets with an overlap in the installation of an arched structure.
Plastic perforated tape for end protection.
U-shaped end caps to protect the lower part of the structure.
H-profile detachable or one-piece for fastening.

In addition, it is required to purchase materials such as the polycarbonate sheets themselves and the metal profile, in the further development, it is necessary to purchase automatic irrigation systems, heating and lighting items.

Photo: greenhouse options

Main steps

To install a greenhouse, you must follow the technology in stages, installing a standard version of a greenhouse is as follows:

Foundation arrangement. Produced according to the wishes of the client. You can do without this step, but then the greenhouse can be deformed and become short-lived in operation.
The frame is also made at the request of the client, most often from aluminum or galvanized pipes that are not subject to corrosion, to reduce the cost, a wooden base can also be recommended.
Assembly of the structure: installation of the frame and sheathing with polycarbonate sheets.
Installation of additional elements: air vents, automatic irrigation systems, heating and lighting sources.

Business plan

First you need to decide on the premises, usually a workshop with high ceilings of about 4 meters, heating (production is seasonal and requires the most intense work in winter), power supply of 220-380 V, and the area should start from 40 square meters.

Suppose an order has been received for a greenhouse 6 m long, 2 m wide, 3 m high. First, we will build a table of necessary initial costs:

Based on the initial data, we will build a table of greenhouse costs:

materials	Sum
Polycarbonate 6*2.1m 4 sheets	7000
Galvanized profile20202m	10000
Connecting profile 12m	600
End cap 12m	600
Thermal washer 300 pcs.	1800
Loops 8 pcs.	150
Tape perforated 26m.	400
Roofing self-tapping screw	350
Total:	20900
Foundation	Sum
Foundation from a bar 18 m	1100
Foundation tape	8000
The foundation is brick	5000

If consider market value greenhouses of this size are 25,000 rubles, then the profit of a greenhouse without a foundation will be 4,100 rubles. Consider the option with laying the foundation:

Installation	Amount of work
Tape	11000
Brick	5500
Wooden from a bar	2000
Construction assembly	7000

Depending on the complexity of laying the foundation, the profit grows, the most profitable is the tape one: 4100+11000+7000=22100 profit from the object.

Monthly costs:

It turns out 61700 + 68000 = 129700 expenses in the first month of work with an initial contribution, if 4 employees, including the owner, will carry out permanent orders, up to 15 arched structures can be installed as a maximum: 22100 * 15 = 331500 rubles. monthly income, deducting taxes in any case, the initial expenses will be covered in the same month.

Would you like to start a greenhouse business?

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Greenhouse production needs to be launched in the winter in order to have time to build up a customer base and in the spring to cover their initial costs and make a profit. Good luck!

Reading: 7 min Viewed:.

In central Russia, greenhouses are indispensable. They are used by both amateur gardeners and professional farmers. Quality and functionality, of course, they are different. On the market today there are many models of different shapes and from a variety of materials. Due to the constant demand for these structures, it is possible to open profitable business. This will require necessary equipment and production areas for the production of greenhouses.

What equipment to choose for the manufacture of greenhouses?

For the production of polycarbonate greenhouses, you will need a fairly spacious room. The technology consists of two stages:

frame manufacturing (for this, profile pipes are used, with dimensions of 20x20 or 25x25);
flooring of polycarbonate sheets on the base.

To work, you need the following equipment:

Of the special equipment, the last position can be distinguished. A pipe bender is also called a profile bender or a profile pipe bender. This equipment is classified as a roller device, due to the system for feeding the workpiece for bending. For industrial purposes, three-roller machines are most often used. They allow you to bend workpieces to large radii. Standard equipment allows you to do this in one plane. There are additional devices that make it possible to bend profiled pipes even in a spiral.

There is also a manual version of such equipment. It is suitable only for very small workshops. AT serial production its use is unprofitable. However, small production has its own reason. This makes it easier to make designs to order - according to the size and preferences of the client. For example, you can install a small greenhouse that large enterprises not issued.

Most of all the equipment of CML and Ercolina firms is in demand in the market. They are characterized by reliability, durability and economical energy consumption. There are models that are equipped with microprocessor control. They quite accurately repeat the specified dimensions of the workpieces. Construction time is significantly reduced.

Of the domestic equipment, the line of automatic cold profiling LA 157 is noteworthy. Its productivity is 350 parts per hour, which are three meters long. The thickness of the tape is from 0.5 to 2 mm, and the width is from 50 to 210 mm. You can change the appearance of the produced profile by changing the tooling on the line. It can have a different cross section, be closed or open, profiled.

Domestic manufacturers often assemble lines according to customer specifications. Taking into account the characteristics of the future product, they complete the equipment with the necessary components and assemblies. Profiling is achieved by adding punching or piercing devices to the line. Cold-formed profiles have hooks and stiffeners. With the help of such a line, it is possible to produce arched and tunnel greenhouses for various purposes.

Greenhouse manufacturing technology

The two main components of any greenhouse are the frame and the cover. Previously, the base was made of wood, and the entire structure was covered with film or glass. Today there are modern materials, which are able to make the conditions in the greenhouse more acceptable for plants. The very same design of them is quite light and mobile. An example of such a material is polycarbonate.

With help welding machine details are connected. They are customized and dyed. The installation of polycarbonate itself occurs most often in the area where the greenhouse is installed. In the workshop, it is necessary to provide for all the small details: fasteners, fittings, slots for window vents and more.

An important factor in the manufacture of greenhouses is its design. It should be borne in mind that the distance between the arcs and the number of horizontal guides depends on what snow load it can withstand ready product. The time and quality of installation of the structure on the site depends on how accurately all the details are made in the workshop.

Polycarbonate production

Polycarbonate can be purchased at ready-made from the manufacturer, or you can organize your own production. Then it will be possible to expand the range of its products and even make industrial hydroponic greenhouses. The polycarbonate production line is sophisticated equipment. It consists of the following units:

The cost of such a line starts from 650 thousand rubles. The price depends on the power of the extruder, the speed of drawing the blanks and the performance of the pulling device. Modern lines allow the production of high-strength plastic, which is in demand in the production of greenhouses.

In central Russia, greenhouses are indispensable. They are used by both amateur gardeners and professional farmers. Quality and functionality, of course, they are different. On the market today there are many models of different shapes and from a variety of materials. Thanks to the constant demand for these designs, you can open a profitable business. This will require the necessary equipment and production facilities for the production of greenhouses..

What equipment to choose for the manufacture of greenhouses?

For the production of polycarbonate greenhouses, you will need a fairly spacious room. The technology consists of two stages:

frame manufacturing (for this, profile pipes are used, with dimensions of 20x20 or 25x25);
flooring of polycarbonate sheets on the base.

To work, you need the following equipment:

There is also a manual version of such equipment. It is suitable only for very small workshops. In serial production, its use is unprofitable. However, small production has its own reason. This makes it easier to make designs to order - according to the size and preferences of the client. For example, you can install a small greenhouse that is not produced at large enterprises.

Greenhouse manufacturing technology

The two main components of any greenhouse are the frame and the cover. Previously, the base was made of wood, and the entire structure was covered with film or glass. Today, there are modern materials that can make the conditions in the greenhouse more acceptable to plants. The very same design of them is quite light and mobile. An example of such a material is polycarbonate.

With the help of a welding machine, the parts are connected. They are customized and dyed. The installation of polycarbonate itself occurs most often in the area where the greenhouse is installed. In the workshop, it is necessary to provide for all the small details: fasteners, fittings, slots for window vents and more.

An important factor in the manufacture of greenhouses is its design. It should be borne in mind that the distance between the arcs and the number of horizontal guides determines what snow load the finished product can withstand. The time and quality of installation of the structure on the site depends on how accurately all the details are made in the workshop.

Polycarbonate production

Polycarbonate can be purchased ready-made from the manufacturer, or you can organize your own production. Then it will be possible to expand the range of its products and even make industrial hydroponic greenhouses. The polycarbonate production line is a complex piece of equipment. It consists of the following units:

The cost of such a line starts from 650 thousand rubles. The price depends on the power of the extruder, the speed of drawing the blanks and the performance of the pulling device. Modern lines make it possible to produce high-strength plastic, which is in demand in the production of greenhouses.

Becomes more and more popular. But in order to succeed in this business, it is important not only to know the technology of their manufacture. The choice of equipment for the production of greenhouses is not the least important.

General information

Nowadays, people tend to eat in an environmentally friendly way. clean production. Most have their own dachas and grow vegetables and fruits themselves. But they can not do without certain equipment. Entrepreneurship in the field of providing such people with everything necessary is gradually gaining momentum.

Country greenhouses are especially popular. They differ from each other in size, equipment and equipment. They are used for their manufacture various materials. By purpose, greenhouses are divided into personal, industrial and farm.

Plastic structures

Polycarbonate greenhouses are considered the most common type, which is in great demand. This material is a wonderful alternative to film and glass. The advantages of such greenhouses are many:

The quality of the material, which ensures their long service life (about 30 years or more).
Conduct light well.
Protect from ultraviolet radiation.
Good thermal insulation.
Materials for manufacturing are inexpensive.

Polycarbonate is a practical material that is lightweight, ductile and durable. Its structures are stable.

Equipment for the production of polycarbonate greenhouses

The technology is as follows:

frame is made profile pipe 20*20, 25*25, etc.);
using the factory tape, you need to connect the sheets of plastic and fix them to the structure.

The tools used in the manufacture are as follows:

welding machine;
screwdriver;
compressor with spray gun;

Parts are made in a utility room, for example, in a garage. Its area should be enough to install a machine for the production of greenhouses (cutting and processing plastic, for example). And the installation is already carried out at the place where the client says. This usually happens in the garden. According to the greenhouse, a foundation is made in advance and then it is installed. Although you can do without it. Finally, windows and doors are installed.

Is it profitable?

The cost of a greenhouse is 10 thousand rubles, provided that it is manufactured independently. All work takes about 4 hours. For a day of labor, with the deduction of expenses, you can get about 30 thousand rubles at the initial stage. All stages of the greenhouse installation process take 2 days.

The cost of installation is not more than 25 thousand rubles. You can install a greenhouse without a foundation. In this case, the buyer saves a significant amount. In addition, installation time is less. The costs will also be for heating (aluminum convectors, which are installed around the entire perimeter of the greenhouse).

Profitability this project– 100-150%. But there is one important circumstance: supply exceeds demand. As mentioned above, polycarbonate greenhouses are popular. Therefore, there is a lot of competition in the market.

Other types of structures

And yet, do not despair, because there are still a lot of options in this direction. Although some of them are more expensive, they are also more expensive. The demand for them is also great. There are the following types of greenhouses:

the frame is made of wood, the frames are glazed;
metal frame with wooden frames;
metal structure covered with glass (easily transmits ultraviolet rays);
frame made of polyethylene tubes, film coating.

Selection of equipment for the production of greenhouses

You can purchase necessary equipment in order to independently produce parts of a modular design (tubes, supports, fences, etc.). The choice of equipment for the production of greenhouses depends on your Money. Its cost starts from 200 thousand rubles. Wood structures are usually assembled by hand and are expensive. If you do not have the necessary amount of money, then the component parts can be purchased from other entrepreneurs. Modular designs on average can be bought for 20-25 thousand rubles.

To start this kind of activity, you will need an amount of 60 thousand rubles - and this is without taking into account your own equipment. If you quickly develop a client base for yourself, then in a couple of months these investments can pay off. In the absence of developments in this area, it is better for you to advertise in advance, go around the farmers and gardeners and talk to them.

It is possible that they will agree to cooperate with you. The production of greenhouses is in demand mainly in the spring and autumn. The best months to start a business are February and March. You can continue to invest the money you earn in your business. For example, in the choice of equipment for the production of greenhouses of greater capacity. In winter, you can do winter gardens and greenhouses. But such a thing is more costly and complex than the production and installation of conventional greenhouses. The help of experts in this matter will not be superfluous.

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