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IN STOCK! WE BUY BOU MACHINES. LARGE SELECTION OF CNC MILLERS AND LASERS. FORMAT CUTTING, EDGE-BANDING, JOINTING MACHINES. Delivery. ADJUSTMENT. TRAINING.

1. CNC milling and engraving machine WoodTec H 1325L

Price 7,900 USD (505,000 rubles)

2. Woodtec H-2030L

Price $ 9,990 (638,900 rubles)

3. Woodtec H-2040L

Price $ 10,990 (702,800 rubles)

IN STOCK, READY TO SHIP

In the Moscow region

WARRANTY 12 MONTHS

EXHIBITION HALL AT THE ADDRESS: G. REUTOV, STR. TRANSPORTATION, 20.

SPECIFICATIONS:

Processing size: 1300x2500x170 mm
Electric spindle power (forced air cooling): 3.2 kW (5.5 kW option is possible)
Spindle movement along the Z axis, mm 170 (300 mm option is possible)
Tool change system Manual (collet, nut lock)
Desktop type Mechanical with "T" - fastening slots
Spindle speed, rpm 0 - 24,000
Overall dimensions of the machine in the package 2950x2050x1650 mm
Weight 1100 kg
- SENSOR FOR MEASUREMENT AND CALIBRATION OF TOOL LENGTH

The set includes a 3kW chip suction !!!

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Designed to perform a variety of high-precision turning operations performed in centers, collet, chuck and faceplate, as well as for cutting metric, inch and modular threads.

It is used at the enterprises of instrument-making, radio engineering, instrumental industry and precision engineering.
Climatic modification - U.4.1.
It is not built into the automatic line.
Accuracy class P.
The developer is the Odessa SKB of special machines.

Designation:

1 - lathe (group number according to ENIMS classification)
6 - subgroup number (1, 2, 3, 4, 5, 6, 7, 8, 9) according to the ENIMS classification (6 - screw-cutting lathe)
B - machine generation (A, B, C, D, K, L, M)
0 - center height above the bed 135 mm
5

Letters at the end of the model designation:
Г - machine with a recess in the bed
K - machine with oper
P - machine accuracy - (n, p, v, a, s) according to GOST 8-82 (P - increased accuracy)
F1 - a machine with a digital display device DRO and a preset of coordinates
F2 - machine with positional numerical control system CNC
F3 - machine with a contour (continuous) CNC system

Kinematic diagram

The kinematic diagram of the machine allows the following operations:

the main movement is the rotation of the spindle;

feed movement - cutter movement;

rotation of the lubrication pump.

The electric motor 1 through the toothed clutch 2 rotates the drive pulley 3 of the variator with a wide V-belt. The belt transfers rotation to the driven variator pulley 4. Changing the speed of rotation of the driven shaft of the variator is carried out by axial movement of the movable disk of the driven pulley. Further, through one of two pairs of gears - 5 and 6 or 7 and 8, rotation is transmitted to the V-belt pulley 9. Switching here is carried out by axial movement of the wheel 5, which engages with the wheel 6 or, as a toothed half-coupling, enters the inner rim of the wheel 7.

From the pulley 9, the V-belts transmit the rotation to the pulley 14 sitting on the sleeve IV. From here, the rotation is imparted to the spindle VI directly, when the gear clutch 19 is turned on, or through an overkill, consisting of gear wheels 15, 16, 17 and 18 with a total gear ratio of 1: 8.

The feed movement is carried out directly from the spindle VI or from the sleeve IV. Accordingly, the gear 21 sliding along the shaft VII engages either with the gear 20 or 15. The last engagement is used for coarse threading when the cycle is on and gives an eightfold increase in the thread pitch.

From shaft VII, rotation is transmitted through the gears of the bit 22, 23, 24 and the gears of the guitar a, b, c, d to the shafts of the feed box. Feed box mechanisms - row displacement mechanism (gear wheels 25, 26, 27, 28), mechanism of the main row of threads and feeds (gear wheels 28, 29, 26, 30, 33, 34, 31, 32), multiplying mechanism (gear wheels 35, 36, 37, 38, 39, 40, 41) - allow, with the same tuning of the guitar, to get 28 steps of feed (4 steps are repeated) or a series of standard thread steps.

The axial movement of the half-coupling gear 42 turns on the rotation of the travel roller XVI (through gears 43,44,45 and the coupling 47) or the lead screw 71. The half-coupling, rigidly connected to the sliding block 39-41, serves to directly connect the lead screw with the guitar. This allows you to shorten the kinematic chain when cutting threads and increase the accuracy of the threads being cut. In this case, tuning to the steps of the cut threads is made by selecting the wheels of the guitar.

When the mother nut 72 is turned on, the rotation of the lead screw 71 is converted into a longitudinal movement of the caliper used for threading.
When turning, the rotation of the travel roller XVI by the floating clutch 48 is transferred to the worm pair 49, 50 and then to the planetary gear 54, 52, 53, 51 and gear 56.
The sun wheel 51 is kept from rotating by a safety clutch 55.

Toothed block 57, 58 is used to switch the longitudinal and transverse feed. In the first case, the toothed wheel 58 meshes with the wheel 59, on the same shaft with which the gear 60 sits, rolling on the rack 61; in the second case, the gear 57 engages with the wheel 62, which drives the cross feed screw 73 in rotation.

Gears 64 and 65 rotate the reference dial for the longitudinal movement of the caliper.

Toothed wheels 10, 11, 12, 13 form a planetary gear through which, when controlling the variator, the spindle speed reference dial is driven into rotation.

Gears 67 and 68 transmit rotation from 1 variator shaft to the vane pump of the lubrication unit.

Bearing layout

Stanina

The machine bed is a rigid casting with transverse U-shaped ribs in the middle part, which are separated by windows for pouring chips. On the top of the bed there are two pairs of guides: the extreme (two prisms) - for the support and the middle (prism and plane) - for the tailstock. Under the shelf of the front guide rail 1 of the longitudinal movement of the caliper is fixed.

On the left, on the upper plane of the bed, the headstock is installed, on the right - the tailstock.
On the front wall of the bed, on the left, there is a feed box on the right - block 4 with supports of lead screw 3 and travel roller 2.
There is a window under the headstock in the bed for the drive belts from the variator. In the rear wall of the bed there is a window for mounting the oil pipe of the headstock.
The base is attached to the cabinet with six screws.

Curbstone

The cabinet frame is made of angular steel and sheathed with a thin sheet. The upper part of the pedestal is made in the form of a trough 6. To the left and to the right of it there are machined platforms for installing the bed.

In the left side of the cabinet, at the bottom, there is a variator 1. Next to the variator there are a lubricating unit 2 and a cooling tank 4. The coolant is drained from trough 6 into a cooling tank through a funnel.5, covered with a removable mesh. In the right section of the cabinet there is a cabinet with electrical equipment 3 . The entry into the electrical cabinet, as well as the grounding screw, are located on the back of the cabinet, at the bottom.
The openings for access to the units located in the cabinet are closed with quick-release covers with spring latches.

Variable speed drive

The variator consists of the variator itself and a two-stage gearbox (range switching box).

The first (driving) shaft 2 of the variator is driven by a flanged electric motor through a toothed coupling half. The second half of the clutch is made integral with the shaft 2, on which the stationary (in the axial direction) disk 4 and the spring-loaded sliding disk 3 are installed, forming the drive pulley of the variator. From this pulley, rotation by means of a wide V-belt is transmitted to the shaft 7 through the driven variator pulley, consisting of a fixed disc 5 and a controlled sliding disc 6.

In addition to the driven pulley, on the shaft 7 there are gearwheels 8 and 9. The gearwheel 9 is equipped with an outer and an inner gear rim with a half-coupling. The gear wheel S, moving along the splines along the shaft 7, switches the speed ranges of the variator output shaft. The drive pulley of the V-belt transmission is mounted on this shaft, which connects the variator with the headstock. To tension the transmission, the casing 11 of the gearbox of the variator can be rotated on the glass 10 fixed to the casing 1 of the variator. The rotation of the body 11 is carried out using the coupling nut 21, after which the body is fixed with screws on the glass 10.

The variator and gearbox control mechanism is located on top of the variator housing. The handwheel 12 controls the movement of the sliding disc 6, the handle 16 is used to shift gears in the gearbox. The planetary gear 20-19-18-17 connects the handwheel 12 with the disk 13, on which the ring 14 with the dial 15 is installed. Two scales of the spindle rotation speed are applied on the dial, one - for direct switching on the spindle, the second - for switching on the spindle through busting.

To count the readings of the scales, there are two pairs of indicator lines, marked on a transparent shield located above the dial. When changing the speeds of the variator, the flap moves together with the handle 16. For counting, use the pair of indicator lines that is currently in the upper position.

Front headstock

The headstock housing contains a spindle, a busting, a thread and feed drive with a bit and a control mechanism.
The take-up pulley 8 of the headstock is mounted on the bushing 11, coaxial with the spindle 4. To the left of the pulley is the clutch 10 for direct spindle engagement, to the right are the gears of the busting 2, 6, 7, 11.
The machine spindle rotates in precision rolling bearings.
A double-row roller bearing and two angular contact ball bearings are installed in the front spindle support, and a deep groove ball bearing in the rear.
The rear spindle spindle and the left support of the bush 11 of the pulley 8 are located in the glass 9. When replacing the drive belts, this glass must be removed.

Lubrication of the headstock mechanisms is centralized, from the lubrication unit.

Rear headstock

The tailstock consists of a base 4 and a body 7, in which the tailstock mechanisms are mounted
The headstock body in the transverse direction can be displaced along the protrusion of the base using adjusting screws 11 and a nut 10. The headstock is fastened to the bed guides with a handle 13 using eccentric clamps 1, 2, 5.
In the bore of the headstock body there is a quill 6 for installing a stop center or other tools
The quill moves when the screw 12 is rotated with a handwheel 9. The amount of movement of the quill 6 is counted according to the scale applied to the quill and along the dial 8. The position of the eccentric clamp handle 13 is adjusted on the headstock removed from the guides by turning the nut 3 by one face (until alignment planes of the nut with the groove of the bar 2).

Guitar

The guitar connects the headstock to the feed box.
The bumper 3 is installed on the headstock output shaft. The intermediate axle 2 is fixed in the slope groove. On the output shaft of the headstock, on the intermediate axle and on the receiving shaft of the feed box, replaceable gears from the kit attached to the machine are installed.

Gearbox

The feed box of the machine in combination with a guitar allows you to set the required gear ratios for cutting threads with different pitches and getting different longitudinal and transverse feeds.
The feed box contains the following mechanisms: main row (gears 3, 4, 1, 2, 5, 8, 6, 7); multiplier (gear wheels 9, 10, 19, 15, 16, 17, 18); row displacement (gears 21, 22, 3, 4); switching the transmission of motion to the travel roller or to the lead screw (half-coupling 14);
direct connection of the lead screw (half-coupling 12,14,18,20)] switching (not shown in the figure).
The mechanism of the main row makes it possible to obtain four gear ratios proportional to four pitches of metric or modular threads.
By multiplying these ratios by the multiplier gear ratios (1/4, 1/2, 1, 2) and by the row offset gear ratios (1.1 1/4), you can cut metric and modular threads with constant guitar tuning.
The switching mechanisms are located on the plate under the feed box cover. The shift knobs are located on the front cover.

Apron

In the apron mechanism, the movement from the travel roller is transmitted through a worm gear 21, 20, a planetary gear 19, 18, 17 and a row of gears to a rack gear 15 (with longitudinal feed) or a screw for transverse movement of the caliper (with a transverse feed).
Switching from longitudinal to transverse feed is carried out by axial movement of the block of gear wheels 16. In the middle position of this block, the feed is turned off.
When threading, the feed to the caliper is communicated from the lead screw through the 6-7 uterine nut. The lock built into the apron mechanism excludes the possibility of simultaneous activation of the nut 6 and 7 and the movement of both longitudinal and transverse feed.
In order to avoid jamming of the nut on the lead screw, the approach of the nuts 6 and 7 is limited by the adjustable stop 8.
To protect the apron mechanisms from breakage during overload, the lever 2 is used, the roller of which, under the action of the spring-loaded latch 4, keeps the toothed disk 5 from rotation, and with it the sun wheel 19 of the planetary gear.

Manual movement of the caliper is carried out by rotating the handwheel 11 with the middle position of the block 16 and the extended button 12. The movement is counted along the dial 10.
With mechanical feed, push button 12 should be pushed forward to prevent handwheel 11 from rotating.
Lubrication of the apron mechanisms is carried out using two auxiliary gears 22 immersed in the oil bath of the apron body 1.

Caliper

Machine support - cross type. The lower slide 1 of the support moves in the longitudinal direction along the bed. Above, on the guides of the lower slide, there are 3 support cross slide. They are equipped with a rotary slide 9. Along the guides of the rotary slide, the upper carriage 10, which carries the tool holder 6, moves (manually).

The tool holder is four-position, with fixation in four positions.
The rotary slide 9 is installed at the required angle according to the scale on the cross slide, the movement of which can be mechanical (from the apron) or manual (from the handle).
During transverse processing, the lower longitudinal slide of the support can be locked with the screw 2. On the screws 5 and 7 of the movement of the upper carriage and the cross slide, there are dials 4 and 8 of the exact reading of the magnitude of the movements.

Electrical diagram

Voltage is supplied to the machine by turning on the input switch B1.

The start of the electric motor M1 is carried out using the buttons (to the right) and Kn2 (to the left). With the help of the КНЗ button at points 9-11, the coil of the RZ starter is turned on, which, having triggered, switches to the power supply at points 9-11, and at points 23 25 prepares the triggering circuit of the P5 starter. With the button Kn2 in

at points 15-19, the P4 starter coil is turned on, which, having triggered, switches to self-supply at points 15-19, and at points 23-25 \u200b\u200bprepares the P5 starter triggering circuit. Thus, when the rotation of the electric motor M1 in any direction is turned on and the switch B2 is turned on, the P5 starter is activated, switches to self-supply and turns on the electric motor M2 of the cooling pump.
When the Kn1 button is actuated, its closing contact at points 5-7 turns off the RZ and P4 starters, and the Kn1 button opening contact at points 1-29 turns on the P6 braking starter. The inclusion of the latter is possible only when the starters РЗ and Р4 are turned off, which is controlled by the opening contacts of these starters at points 29-31-33. The switched on starter P6 short-circuits one of the windings of the electric motor M1, while a voltage of 220 V (phase-zero) is applied to the other two through the Vp rectifier. Induction-dynamic braking of the electric motor M1 of the main movement is carried out.
After stopping the spindle, the Kn1 button should be released, and the electrical circuit returns to its original state.

Protection of electric motors of the main movement and electrococa cooling from short-circuit currents is carried out by an automatic switch.
Protection of control and lighting circuits from short circuits is performed by fuses
Protection of electric motors from prolonged overloads is carried out by a thermal relay.
The values \u200b\u200bof the rated currents of circuit breakers, fuses and thermal relays are given in the legend to the circuit diagram.
During installation, the machine must be reliably grounded and connected to a common grounding system. For this purpose, grounding bolts are installed in the control cabinet and on the machine cabinet.

Information about the manufacturer of the screw-cutting lathe OT-5

The manufacturers of the OT-5 screw-cutting lathe were Odessa machine-tool plant and Kirovakan plant of precision machine tools, Kirovokan - Vanadzor.

Currently, the production of machine tools has been discontinued.

OT-5 lathe, lightweight, high precision. Purpose, scope

Lightweight lathe OT-5 is designed based on lathe 16B05P and can be used in mobile repair shops.

The lathe OT-5 is designed to perform various high-precision turning operations performed in centers, collet, chuck and faceplate, as well as for cutting metric, inch and modular threads.

The machine provides the quality of the processed surface and the accuracy of work (dimensional accuracy, geometric shapes) of a high class.

The machine is intended for use in climatic conditions - U.4.1. according to GOST 15150-69

Main design features

Installation of the variator on a special plate that does not have contact with the pedestal, as well as the independent suspension of the apron of the machine, reduce the level of vibration during processing and improve the quality of the surface to be processed.
The feed box provides the ability to cut a large number of metric, modular threads and obtain a wide range of longitudinal and transverse feeds without changing the guitar gears. The spindle is installed in original radial and thrust hydrostatic bearings, which, in combination with the rigid structure of the machine, allows for turning operations with a unique precision.

It is not built into the automatic line.

Accuracy class P according to GOST 8-82E.

The developer is the Odessa SKB of special machines.

List of components of the screw-cutting lathe OT-5

Bed - 16B05P.111.000
Curbstone - OT-5.121.000
Front headstock - OT-5.221.000
Guitar - 16B05P.311.000
Feed box - 16B05P.321.000
CVT - 16B05P.211.000
Switch - OT-5.821.000
Frame - OT-5.131.000
Lubricating unit - 16B04P.411.000
Apron - 16B04P.331.000
Caliper - 16B05P.341.000
Rear headstock - OT-5.231.000
Cooling - OT-5.511.000
Fencing - OT-5.611.000
Electrical equipment - OT-5.811.000

The list of controls for the OT-5 screw-cutting lathe

1. Knob for enumerating speeds
2. Knob for increasing the thread lead
3. Handle for reverse feed drive
6. Lever for switching feeds and threads
7. Lever for switching feeds and threads
8. Lever for turning on the lead screw or lead roller
9. Lever for switching feeds and threads
10. Knob for switching feeds and threads
11. CVT gear shift knob
13. Handwheel for changing the spindle speed
14. Handle for control of spindle rotation
21. Cooling switch
23. Introductory machine
25. Knob for switching on the apron safety device
26. Handwheel for setting the tractive effort
28. Uterine nut inclusion handle
29. Button for switching the longitudinal and transverse feed of the caliper
31. Handwheel for moving the tailstock quill
32. Tailstock clamping handle
33. Upper carriage movement handle
34. Tailstock quill clamping handle
36. Light switch
37. Tool holder clamping handle
38. Handle for manual transverse movement
39. Handwheel for manual longitudinal movement
40. Button for turning on handwheel and longitudinal feed limb

OT-5 Kinematic diagram of the screw-cutting lathe

The kinematic diagram of the machine allows the following operations:

main movement is spindle rotation
feed movement - cutter movement
rotation of the lubrication pump

CVT (stepless gearbox)

The variator consists of the variator itself and a two-stage gearbox (range switching box).

In addition to the driven pulley, on the shaft 7 there are gearwheels 8 and 9. The gearwheel 9 is equipped with an outer and an inner gear rim with a half-coupling. The gear wheel 8, moving along the splines along the shaft 7, switches the speed ranges of the variator output shaft. The drive pulley of the V-belt transmission is mounted on this shaft, which connects the variator with the headstock. To tension the transmission, the casing 11 of the gearbox of the variator can be rotated on the glass 10 fixed to the casing 1 of the variator. The rotation of the body 11 is carried out using the coupling nut 21, after which the body is fixed with screws on the glass 10.

The variator and gearbox control mechanism is located on top of the variator housing. The handwheel 12 controls the movement of the sliding disc 6, the handle 16 is used to shift gears in the gearbox. The planetary gear 20-19-18-17 connects the handwheel 12 with the disk 13, on which the ring 14 with the dial 15 is installed. Two scales of the spindle rotation speed are applied on the dial, one for direct switching on the spindle, the second for switching on the spindle through overstepping.

OT-5 Headstock of a screw-cutting lathe

The headstock housing contains:

spindle
brute force
drive of threads and feeds with a bit
control mechanism

The receiving pulley 8 of the headstock is mounted on the bushing 11, coaxial with the spindle 4. To the left of the pulley there is a clutch 10 for direct spindle engagement, on the right - the gears of the busting 2, 6, 7,11.

Machine spindle rotates in precision rolling bearings.

A double-row roller bearing and two angular contact ball bearings are installed in the front spindle support, and a deep groove ball bearing in the rear.

The back support of the spindle and the left support of the sleeve 11 of the pulley 8 are located in the glass 9. When replacing the drive belts, this glass must be removed.

Busting gear ratio the headstock is equal to 1/8. The overrun 6, 7 and clutch 10 of direct engagement are controlled by one handle. Next to the busting gear 11 on the spindle 4 there is a gear wheel 3 for driving threads and feeds. The gearwheel 1, located on the first shaft 12 of the drive of threads and feeds, can be connected either with the busting gearwheel 11, or with the gearwheel 3 sitting on the spindle. This makes it possible, when the search is on, to obtain an increase in the pitch of the threads.

Control handles headstock mechanisms are located on the front wall of the headstock. In front of the headstock body 5, a cast casing is attached, in which the control buttons for the main electric motor are installed.

Mechanism lubrication the headstock is centralized from the lubrication unit.

The machine feed box (Fig. 12) in combination with a guitar allows you to set the required gear ratios for cutting threads with different pitches and getting different longitudinal and transverse feeds.

The feed box contains the following mechanisms:

Main row mechanism (gears 3, 4, 1, 2, 5, 8, 6, 7)
Multiplier mechanism (gear wheels 9, 10, 19, 15, 16, 17, 18)
Row offset mechanism (gears 21, 22, 3, 4)
Mechanism for switching the transmission of movement to the drive shaft or to the lead screw (half-coupling 14)
Mechanism for direct engagement of the lead screw (half couplings 12, 14, 18, 20)
Switch mechanism (not shown in the figure)

The mechanism of the main row makes it possible to obtain four gear ratios proportional to four pitches of metric or modular threads.

By multiplying these ratios by the multiplier gear ratios (1/4, 1/2, 1, 2) and by the row offset gear ratios (1.1 1/4), you can cut metric and modular threads with constant guitar tuning.

The switching mechanisms are located on the plate under the feed box cover. The shift knobs are located on the front cover.

Main technical characteristics of the machine OT-5

Parameter name	16B05P	16B04P	OT-5
The main parameters of the machine
Accuracy class	P	P	P
The largest diameter of the workpiece over the bed, mm	250	200	250
The largest diameter of the workpiece over the slide, mm	145	115	145
The greatest length of the workpiece in the centers (RMTs), mm	500	350	500
Center height above flat bed guides, mm	135	108	135
The greatest distance from the center axis to the edge of the tool holder, mm	135	110	135
Height of the cutter installed in the tool holder, mm	16	12	16
Maximum height of the tool holder, mm	20	17	20
Spindle
Spindle hole diameter, mm	26,5	24	26
The largest diameter of the bar passing through the hole in the spindle, mm	25	23,5	25
The largest diameter of the bar passing through the hole in the collet, mm	16		16
Spindle center according to GOST 13214-67	Morse 4	Morse 4	Morse 4
Spindle end in accordance with GOST 12593-72	4K	4K	4K
Number of steps of frequencies of direct rotation of a spindle	b / c regulation	b / c regulation	b / c regulation
Frequency of direct rotation of a spindle, rpm	35..3500, 30..3000	35..3500, 30..3000	30..3000
Spindle braking	there is	there is	there is
Locking handles
Caliper. Feed
The greatest transverse movement of the support, mm	160	135
Caliper movement transverse by one division of the limb, mm	0,02	0,02	0,02
Number of longitudinal support feeds	28	28	28
Number of cross-section support feeds	28	28	28
Limits of feed of the support longitudinal, mm / rev	0,02..0,35	0,02..0,35	0,02..0,35
Limits of cross-section support, mm / rev	0,01..0,175	0,01..0,175	0,01..0,175
Steps of the cut metric carvings, mm	0,2..28		0,2..28
Steps of cut modular threads, mod	0,1..14		0,1..14
The steps of the cut inch threads, threads per inch	5..96		5..96
The greatest movement of the upper (incisal) slide, mm	110	80	110
Movement of the incisor slide by one division of the limb, mm	0,02	0,02	0,02
The greatest angle of rotation of the incisor slide, degrees	± 45 °	± 45 °	± 45 °
Tailstock
Tailstock Morse Taper	Morse 3	Morse 3	Morse 3
The greatest movement of the quill, mm	85	70	85
Quill movement by one division of the limb, mm	0,02	0,02	0,02
Electrical equipment
Main drive electric motor, kW	1,5	1,1	1,5
Coolant pump electric motor, kW	0,12	0,12	0,12
Dimensions and weight of the machine
Machine dimensions (length width height), mm	1510 x 725 x 1360	1310 x 690 x 1360	1510 x 725 x 1360
Machine weight, kg	705	660	720

The domestic lathe 16K20 belongs to the category of screw-cutting lathe devices. Its production was launched at the Krasny Proletary plant in 1973. Some of the parts were supplied by the Gomel plant of machine-tool units. The modern analogue of the machine under consideration is the GS526U unit. The main field of application of the device is industrial production; in private households it is irrelevant due to its high cost and rather impressive dimensions.

Characteristics of the lathe 16K20

The equipment in question is used for thread cutting (metric, modular, pitch, inch configuration) and for some other turning work. This unit was widely used in the industry of post-Soviet countries. The model was discontinued in 1989, but an identical Chinese copy with the same nameplate can be found on the modern market.

The main parameters of the lathe 16K20:

Accuracy class - N.
The maximum diameter of the workpiece to be processed is 50 mm.
The same turning indicator is 220 mm.
The maximum length of the serviced product is 2 meters.
Transverse / longitudinal feed limits - 1.4 / 2.8 mm / rev.
The power indicator of the main electric motor is 11 kW.
Length / width / height of the machine - 2.5 (3.79) / 1.19 / 1.5 m. The length depends on the modification.
The weight of the fully equipped equipment is 3.6 tons.

Management and equipment

Lathe 16K20 belongs to expensive equipment and requires appropriate maintenance. First, let's take a look at its management. Handwheels and switches are manually controlled. The unit is additionally equipped with a centering tool holder, with which mechanical and manual feed holes are machined. In this case, the tailstock is not used.

By moving the variable slide of the support, the interaction of the axes of the cutting tool and the spindle is carried out. Before starting the processing, it is necessary to push the sighting device into the bracket until it stops. The cross slide handle is used to adjust the position of the torch axis.

Lathes for metal 16K20 are equipped with a hard stop of the micrometric type, which is responsible for longitudinal movement. On request, a top slide and mechanical travel attachment is available. In addition, there is a device for multi-pass threading and finishing of multifaceted parts. This assembly includes a hydrocopier slide, tapered rule and tool holder.

The monolithic base of the equipment has a box-shaped configuration with hardened grinding rails. The box additionally serves for collecting chips, and is also a container that is responsible for cooling the working fluid.

Malfunctions

In some cases, it may be necessary to repair or replace individual parts of the 16K20 lathe. Most often, repair work is carried out in terms of grinding the bed, replacing bearings or gearboxes. In a similar gear control unit, gears and bearings are most often changed.

Apron repair consists in replacing the mother nut, bearings, grinding the guide rails. When troubleshooting the caliper, change the screws, nuts, wedges, followed by grinding of the guide elements. If it is necessary to restore the working capacity of the tailstock, the quill is usually replaced, the working holes are bored, and the guide parts are scraped. The overhaul also implies the replacement of the electrical filling, a control check of the accuracy and geometry of the unit, and the installation of a cooling system.

Repair of lathes 16K20

The preparatory process includes checking the equipment at idle speed. This makes it possible to detect noise and vibration moments at different spindle positions. At this stage, the prototype can be processed to determine the condition of the supports. Such a manipulation is mandatory, since it allows detecting defects that are practically invisible during operation.

Grinding is the cleaning of all protruding edges and dents on the surface of the machine frame. The bed is installed on the table, fixing at the inner corners. At this stage, it is necessary to accurately align the parallel position of the assembly in relation to the surface of the workbench. This can be done using a building level. The bed is fixed by means of pads and screws with a deflection of 0.05 mm.

Restoration of guides

Some factories carry out a test hardening of the machine by rolling with a roller. In some cases, hardening is additionally used, which increases the resistance of the component elements to wear. The repair method is selected based on the degree of hardness of the guide parts and the available repair base.

The most popular ways to repair guides are:

Planing.
Scraping.
Grinding.

Scraping is one of the most time-consuming repair processes, even with minimal wear. In most cases, this manipulation is carried out mechanically, which gives a certain economic effect.

Grinding ensures a high level of cleanliness and a precise finish. This method is optimal when working with hardened surfaces. Grinding makes it possible to increase productivity several times compared to the scraping operation. When machining hardened guide elements, additional finishing will be required.

The 16B05P machine, developed by the specialists of the Odessa machine-tool plant as a high-precision unit, was produced in Soviet times at the Odessa and Kirovokan plants.

1 Main technical and operational characteristics of the machine

Turning equipment 16B05P was supplied mainly to industrial enterprises of the instrumental, radio engineering and instrument-making industry. Also, this unit was used at precision engineering plants.

It allows you to carry out any turning operations at a high level of accuracy in the collet, centers, faceplate and chuck, cut threads (inch, metric, modular), guaranteeing a decent quality of all work.

According to the accuracy class, it is ranked among the aggregates of the "P" category. The passport says that the integration of the described equipment into the composition of production automatic lines is not structurally provided. The machine consists of a bed, a guitar, a support, a variator, a cabinet, electrical equipment, headstock (back and front), a lubrication mechanism, a cabinet, two cooling systems, an apron, a feed box.

The machine makes it possible to process products up to 50 cm long, provided that their diameter above the bed does not exceed 25 cm (above the slide - 14.5 cm). The cutter of the unit is mounted in a special holder 2 cm high, while the maximum height of the working tool directly installed in the holder does not exceed 1.6 cm.

The passport of the machine contains diagrams, photos of its individual components and many other characteristics, as well as important parameters that you need to know for the safe and efficient operation of turning equipment. In particular, these are:

the number of caliper feeds - 28 in any of the provided directions;
the largest movement of the support - 16 cm (transverse direction);
swivel angle of the cutting tool slide - 45 °;
the maximum movement of the incisor sled is 11 cm.

2 Brief description of the variator design

This mechanism of the 16B05P machine includes a box that allows you to switch ranges directly from the variable device. The latter has a drive shaft. It begins to move when, through a gear-type coupling half, the flange motor transfers the required rotation to it.

In this case, the second part of the clutch, interlocked with the shaft, is connected to the sliding spring-loaded and stationary discs. This whole structure is a drive pulley of the mechanism under consideration, from which the V-belt transfers rotation to the shaft. The variator device also has a driven pulley. It has two discs - a sliding control and a fixed one.

In addition, the unit's passport describes other structural elements of the variator:

a wheel (gear) required to select the speed of the shaft (output): it moves along the shaft along the splines;
one more wheel with a toothed inner and outer rim;
output shaft: there is a pulley on it, which, by means of a V-belt transmission, connects the headstock of the machine to the variator;
a clamping nut that rotates the body of the device in order to fix it on the glass with screws.

The glass itself is necessary to carry out the tension of the selected gear.

The entire system described is controlled and regulated by a special mechanism located on the variator housing. It includes a planetary gear, a handwheel, a ring equipped with a dial, a handle and a sliding disc. On the indicated dial there are scales by which the operation of the spindle is controlled through enumeration and the operation of the device when it is started directly.

Above the limb there is a flap (made transparent) with four indicator strokes. It is with their help that you can count the readings of the scales. The transparent flap rotates simultaneously with the knob designed to select the speed of the variator device.

3 Feed box and headstock for turning equipment

The 16B05P machine has a guitar and a feed box (KP). These two nodes allow the operator to select the gear ratios he needs. The installation passport speaks of the following gearbox mechanisms:

switching;
row displacement;
the main row;
direct connection of the lead screw;
transmission to the lead screw or roller (using a half-coupling) of rotation;
multiplier.

The switching mechanism is located under the gearbox cover directly on the unit plate. Its control is carried out using the handles on the cover. The device of the main row allows you to choose one of four gear ratios, which are directly proportional to the same number of pitches of modular or metric threads. By multiplying the ratios of the displacement mechanisms, the main row and the duplicating device, it turns out on the machine to cut modular and metric threads with a fixed tuning of the guitar.

Now let's consider the characteristics and features of the headstock of the described turning equipment (it is also often called spindle). In its body there is a special control device, a bust, a spindle, a feed and thread drive, equipped with a bit.

On a separate bushing, the headstock pulley is mounted (receiving in its functionality). This sleeve is coaxial with respect to the spindle. On one side of the take-up pulley there are busting wheels, on the other - a clutch, which allows the spindle to be turned on directly.

The spindle is in a glass, which has to be dismantled in cases where the fitter or repairman installs new drive belts on the machine. The spindle rotates in rolling bearings (type - precision), the presence of radial, angular contact and double-row roller bearings is also provided. All of them ensure high performance of the unit.

The spindle head is lubricated from the lubricating mechanism, controlled by levers, which are placed on its front wall. On the body of the spindle assembly, there are also buttons for starting the main engine of the machine (they are placed in a cast casing). The direction of the thread or feed can be changed with a bit.

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