Weighing a load on a scale is a measurement. The Truth About Truck Axle Loads. How and why are axle loads measured? Units of strength. The relationship between gravity and body mass
Error-free measurement and timely registration of weight and dimensional characteristics (WGC) of goods at different stages of their processing are extremely important for the highly efficient operation of any warehouse. VHC form the basis for calculating such important parameters as, for example, optimal use of warehouse space, maximum load Vehicle(TS) and, most importantly, error-free shipping billing by transport companies. Neglect of such information or errors during the measurement phase can lead to increased operating costs or lost profits.
Advantages of using automatic VHC measurement systems
Automated measurement systems (AIS) of VGH cargo differ in the size of the measured cargo, throughput, installation options, and can allow the measurement of the cargo in statics or while moving along the conveyor.
Potential customers of AIS VGH are logistic and transport companies, distribution centers, safekeeping warehouses, distributors, 3PL and 4PL operators and manufacturers of oversized goods.
Let us dwell in more detail on the main applied logistic and warehouse tasks, solved with the help of static, dynamic and portal AIS VGH cargo.
Usually, the question of modernizing warehouses arises when it is necessary to increase their throughput without using additional areas. Modernization of warehouses using automated systems in such precision processes as VHC measurement, along with the use of conveyor and sorting lines, it can significantly increase the capacity of the warehouse.
Systems for automatic registration of VHC in the receiving area allow:
- instantly identify the cargo;
- get rid of manual data entry, which gives an increase in overall productivity;
- automate the billing process;
- get rid of various operational errors, including theft problems.
Determination of under-investment and excess of goods in the shipment area is carried out by comparing the actual volume and weight of the shipped goods and their program counterparts... Full compliance between the order and the goods shipped to the customer is one of the priority tasks for companies working in the intralogistics field, and allows you to maintain a reputation as a reliable supplier.
Combined use of AIS VGH and analytical capacities of warehouse management systems (Warehouse Management System, WMS) in a warehouse allows:
- ensure optimal cargo turnover;
- optimize the filling of the vehicle, exclude its overloading and plan the safe transportation of oversized cargo;
- to increase the useful area of the warehouse (for example, to unload warehouse spaces, it is first of all advisable to export bulky goods);
- optimize storage (in order to exclude, for example, the crush of the cargo and its hanging from the pallets, etc.).
In addition, the customer of the system receives a visual display of the warehouse loading online, including the receipt / consumption of goods and the loading of each vehicle.
Review of systems for automated measurement of VHC cargo
AIS VGH differ depending on the size and shape of the cargo, for example: only cubic objects; pallet; objects of any shape (table).
The range of systems is in a wide cost range, and the availability of additional options and wide choose installation options (ceiling, wall, free-standing, mobile) allow you to choose a solution for any logistic problem. Let us consider the capabilities of the AIS VGH presented in the table in detail.
Measurement of loads in static
Sensotec VolumeOne (Russia)
Rice. 1. Sensotec VolumeOne
The industrial SENSOTEC VolumeOne system (Fig. 1) has proven itself to be a stable system for measuring the VHC of cubic weights. In the current economic situation in the country, the shift in emphasis towards Russian production allowed it to occupy the niche of the most budgetary solution in the domestic market.
SENSOTEC VolumeOne is designed for manual cargo acceptance and can be easily integrated into analytical control systems. The sender places the cargo on the measuring table, and the system automatically reads the barcode, processes it and the system automatically processes and transfers the received data to the WMS. The system collects the following analytical data: total number of measurements; number of erroneous measurements; system load schedule during the day; specific time for measurements; productivity, etc. Connection is carried out via RS-232, power supply - from a 220 V network or a battery (12 V).
Additional modules and capabilities of SENSOTEC VolumeOne:
- I / O port for connecting a label printer;
- wireless connection of the barcode reader (Bluetooth);
- color HMI-panel for autonomous operation;
- display of information about the battery charge;
- indication of the system operation status;
- sound signaling about system overload.
Today, the main consumers of the system are online shopping, wholesale and retail warehouses, shipping companies, forwarding and courier services.
Rice. 2. ExpressCube 165R
ExpressCube 165R / 265R, ExpressCube 480R (Canada)
The ExpressCube 165R systems (Figure 2) have proven to be an economical solution for measuring small-scale VHC. The modes of operation are via a local control system (ExpressCube controller) and an external PC, which allows the ExpressCube to be integrated into an existing WMS.
Additional technical characteristics:
- measurement time - 2 s;
- measuring principle - photoelectric;
- connection - USB, Serial (RS-232, RS-422);
- visualization of results - LCD-screen (optional);
- food - 95–250 V alternating current, 50-60 Hz;
- operating temperature range –10… + 40 ° C.
APACHE Parcel 510/520 Static (Germany)
APACHE Parcel 510/520 Static systems from AKL-tec have an average throughput up to 500 units of cargo per hour and provide all the necessary data for cargo calculations or registration transport documentation at the touch of a button. Each system consists of a VHC laser scanner, a rugged static weighing system and hand-held barcode readers, all housed in a robust mechanical case.
The principle of operation of the systems is as follows. A scanning head mounted on a linear axis with a built-in evaluation function moves over a stationary object, measures it, forms a scanning plane and, due to linear movement along the object, obtains its three-dimensional model and provides information about the length, height and width of the cuboid weight. This allows you to reliably determine the dimensions of loads with dimensions of at least 50 × 50 × 50 mm.
The principle of operation used in the system ensures its high reliability. So, for example, a deviation from the horizontal by ± 5 ° will not lead to erroneous readings. The entire measurement process is started when the barcode is scanned on the object. As soon as the hand-held scanner reads a valid code, the system uses the weighing result to drive the linear axis and measure the volume of the object.
APACHE systems can be equipped with one scanner (510 Static) for measuring cubic objects, and two scanners (520 Static) for measuring irregular objects.
Integration is carried out via the AKL APACHE Cubidata software module. The compact controller supports RS-232, TCP / IP, ODBC, XML, etc.
Dynamic load measurement
APACHE Conveyor Checker, Parcel Conveyor and APACHE Conveyor
Conveyor systems for measuring dimensions and weight AKL-tec (Germany) determine the VHC and the volume of packages of arbitrary shape in motion, without stopping the conveyor. The optional APACHE function also allows you to take photographs of a subject. During the movement of an object, its full 3D image is created, which is used by the volume determination system (VMS), and also used to determine other basic characteristics of goods, such as their length, width, height and actual volume.
Systems can be equipped with :
- one laser scanner with visible red light 650 nm (APACHE Parcel Conveyor Checker) for measuring cuboid objects only;
- two scanners (APACHE Parcel Conveyor) for measuring objects of arbitrary shape;
- two infrared scanners for measuring palletized cargo (APACHE Conveyor).
Cargo identification is performed by manual or automatic barcode reading, as well as using transponders (RFID) or direct connection to the conveyor control system.
After measurement and registration by the APACHE system, the obtained data is transmitted to analytical warehouse management systems for further processing through the appropriate interfaces. Is the data logging performed continuously at the speed of movement of the goods? 2 m / s (APACHE Conveyor Checker) and? 3 m / s (APACHE Parcel Conveyor). Integration - with standard pallet conveyors, floor-standing continuous conveyor systems using low-lift platform lifters.
Portal cargo measurement systems
APACHE Portal
Rice. 3. Measurement of VHC using the Apache Portal movable system
The APACHE Portal system is a cargo checkpoint equipped with volumetric measuring, weighing and photographing devices. The system is available in a stationary (APACHE Portal) or mobile version (Apache Portal movable, Fig. 3), or in a MULTI-ZONE version (measurement zones can be freely selected, and loads on them can be processed independently of each other).
The principle of operation is as follows. The cargo moves to check Point with a forklift, pallet truck or electronic forklift. Then the load is placed on the weighing platform, where it is subjected to complex measurements by the APACHE Portal system due to two infrared scanners installed above the load, moving on two linear guides. The movement is monitored using an incremental displacement encoder. A gapless scan is performed throughout. VHC of an object, as well as its photographs, are automatically displayed, saved and documented. It is possible to measure only opaque objects and objects with constant dimensions / shape.
A wide range of installation options (ceiling, wall or free-standing), ease of use and the availability of additional software and hardware modules, as well as specially designed interfaces for external systems guarantee the successful integration of ARACNE Portal into any warehouse management system (WMS).
The charter of inland waterway transport requires a mandatory definition and indication of the mass of the consignment in the consignment note when accepting it for carriage. This is necessary in order to establish exactly how much cargo is accepted and must be handed over to the recipient, which makes it possible to establish the responsibility of the transport for the safety of transportation, correctly calculate freight charges, rationally use the carrying capacity of ships and the cargo capacity of warehouses, as well as for quantitative accounting of the performed transportation.
Methods for determining the mass of a consignment
So that there are no liberties in resolving this issue, the procedure and methods for determining the mass of a consignment of goods are established in Articles 64-66 of the "Charter of Inland Water Transport".
In accordance with the norms, all methods are divided into 3 groups:
- determination of the mass of a consignment by weighing;
- by calculation methods;
- at the request of the sender.
The choice of method is influenced by a number of factors:
- type of cargo;
- type of container;
- way of transportation;
- belonging of the berth where the cargo is accepted for transportation.
It should be noted that when choosing a method, the basic principle must be observed: the mass of a consignment must be determined in the way that it can be determined at the point of destination or transshipment from one mode of transport to another. This is due to two factors.
First, the method for determining the mass of a consignment at the point of departure and destination should be the same. Only under this condition can one judge the presence or absence of partial loss of cargo along the way, because different methods of determining the mass may not give identical results, which will lead to claims from the cargo owner.
Secondly, the port of departure chooses a method based on the technical capabilities of the port of destination. This is determined by the fact that the ports of destination, as a rule, are peripheral and their technical capabilities are lower than the technical capabilities of the ports of departure.
Determination of the mass of a consignment by weighing
Weighing- the most accurate and most expensive method for determining the mass of a consignment of cargo, increasing fleet downtime by 15-20%. In accordance with Art. 50 UVHT, to determine the mass of cargo on the berths of general and non-public use, required amount scales installed at the side of the vessel, and on elevators - in the chain of mechanization of reloading operations.
This method is used in all cases of transportation of grain cargo (except for those transported in a standard container), salt transported in bulk, coal and other bulk cargo, when transporting mass, when there is doubt about the correctness, and in some other cases. The mass of a consignment of cargo is determined by weighing in all cases if loading is carried out at non-public berths, and by the port, if cargo is received and loaded at public berths.
Transport organizations have the right (Art. 65 UHVT) to check the weight of the cargo, determined by the consignor. In the case when cargo is accepted for carriage, which must then be transferred to another transport with a check of the mass, then such a right becomes the responsibility of the carrier.
Various kinds of scales can be used for weighing: commodity, automobile, wagon, bunker. The choice of weights for each berth is determined by the technical equipment and transportation rules. The number of scales for each berth is determined by calculation, depending on their performance. The permissible weighing error should be no more than 0.1%.
It should be noted that when determining the mass of cargo by weighing, the basic principle must be observed: the scales at the point of departure and destination must be of the same type. This is due to the fact that different types of scales give different errors.
Since weighing is a laborious and expensive method, therefore, in practice, calculation methods for determining the mass of the cargo are often used.
Determination of the mass of a consignment according to the standard mass of individual packages
Until 1956, the mass of a consignment was determined for all goods by weighing only. Since 1956, work has been carried out to standardize packaging, and therefore some types of products are produced in packaging of standard weight (sugar, flour, cereals, etc.). According to article 65 of the UHHT, goods in standard weight packaging are not weighed when they are accepted for carriage. The mass of a consignment is determined as the product of the mass of one package by the number of packages.
Q n = N n q cm, kg,
where Q n is the mass of the consignment, kg;
N n - the number of pieces in the consignment, units;
q cm - standard mass of one package, kg;
An entry is made in the invoice: “According to the standard”.
By stencil or non-standard weight of individual packages
When the cargo is transported in non-standard containers (shoes, clothing, equipment, machines, etc.), then the mass of the consignment is determined as the sum of the mass of each piece.
Q n = ∑ q i tr. , kg,
where q i tr. - the mass of each piece, applied with paint directly on the container or on various tags attached to each piece of cargo.
In the transport documents in the column “name of the cargo” a list of goods is given and their mass is indicated, then the total mass is summed up and recorded in the column “mass of the batch” and a mark is made: “By stencil”.
By the conditional mass of individual cargo items
The mass of some specific cargo (cars, furniture, animals, plants, etc.) is accepted for transportation without weighing according to the conditional mass of individual cargo items. This is due to the fact that it is not advisable to determine the actual mass of this category of goods due to their relatively small mass with a significant occupied volume, and also due to the fact that during transportation their mass decreases (animals).
The conventional weight is greater than the actual weight, and thus allows you to get increased carriage charges corresponding to the actual cost of transportation of these goods.
So that there is no arbitrariness when determining the mass of a consignment of cargo by this method, the conditional mass is determined and approved in Appendix No. 5 of the price list 14-01. Formula for determining the mass of a consignment:
Q n = n q conv. , kg,
where q conv. - weight of one piece, kg;
n - number of places, units;
The transport documents write “conditionally”.
Determination of the mass of the consignment by measuring the stacks
Measurement and average density (bulk density) determine the mass of bulk and timber cargo. As a result of measuring the stack, the volume of the stack is obtained. Measurement can be carried out both onshore and in the hold of the vessel. The mass is determined by multiplying the volume of the stack found as a result of the measurement by its bulk mass.
Q n = V γ, kg,
where γ is the density of the cargo, t / m 3;
V is the volume of the stack, m 3.
The conversion of volumetric measures into mass measures for individual types of cargo is given in Appendix No. 6 of the price list 14-01.
When determining the mass of timber cargo, 1 m 3 of solid wood is taken as the volumetric measure of round timber and sawn timber, and a fold cubic meter is taken as the volumetric measure of the balances of the mine rack and firewood.
If the volume of timber cargo is set in solid wood, then their mass is determined by the formula:
Q p = γ pl · V pl. , T,
where γ pl is the density of dense wood t / m 3;
V pl - the volume of dense wood, m 3.
If the volume of timber cargo is set in a foldable measure, then their mass will be determined by the formula:
Q p = K sc: γ pl V sc, t,
where K skl = 0.64 is the conversion factor of folding cubic meters into cubic meters of dense wood;
V skl - fold volume of wood, m 3.
If raw wood and firewood, fused during the current navigation and loaded into the ship from the water, roundwood and sawn timber after October 1 of the previous year are presented for transportation.
When transporting sand and sand and gravel mixture in vessels adapted for hydro-mechanized loading and unloading, the mass is determined based on the average height of the empty part of the bunker; make ten measurements from the edge of the bunker to the surface of the cargo (h i) on each side at regular intervals:
h with р = 20 Σ h i i - l 20, m
The height of the load and its volume can then be determined.
h r = h σ - h mean, m,
where h σ is the height of the bunker;
h r - cargo height, m;
In traditional documents, in the column “method of determining the mass” is written “By stack measurements”.
By the draft of the vessel
This method determines the mass of bulk and bulk cargo (except for grain, the mass of which is determined by weighing). In this case, two methods of determining the mass are used: according to the table of the load size or the load scale and the calculated one.
For this purpose, the average draft of the vessel is determined. The draft is measured at six points: three points on the port side (bow, middle, stern) and three on the starboard side. The average draft is determined by the formula:
T c p = T n l. b + 2 T with r l. b + T to l. b + T n p. b + 2 T s r p. b + T c p. b 8, m
where T n, T cf, T k - draft of the bow, middle and stern, respectively, for the left and right sides, m.
In order to more accurately determine the mass of the cargo consignment, the draft of the middle part of the vessel, where the largest amount of cargo is located, is doubled.
Proceeding from the average draft of the vessel in laden and unladen condition, the mass of the loaded cargo is determined according to the schedule of the cargo size or according to the cargo scale.
The mass of the consignment, Q n, will be equal to:
Q n = Q 2 - Q 1, t,
Where Q 2 and Q 1 - loading of the vessel in cargo and unladen, t;
T 0, T gr - register values of the sediment, m;
₸ 0, ₸ gr - average value of sediment, m;
Q p - register carrying capacity, t;
In this case, the value of Q 1> 0 indicates that the ship may have ballast, fuel, drinking water etc.
If there is a cargo scale for the ship, then the mass of the consignment is determined from it.
The cargo scale is the passport characteristic of the vessel and is presented in the form of a table.
In cases where the ship does not have a load size chart or load scale, the mass of the lot can be determined by calculation. The basis for determining the mass of the loaded (unloaded) cargo by the draft of the vessel by calculation is the principle of the difference between the displacement of a vessel with cargo and unladen.
Q n = D gr - D o, t,
where D gr, D o - displacement in cargo and unladen, i.e.
The displacement of the vessel is determined by the formula:
Д с = γδ L BT, m,
where L is the length of the vessel, m;
B is the breadth of the vessel, m;
T is the draft of the vessel, m;
δ - coefficient of displacement completeness is defined as the ratio of the volume of the underwater part of the vessel to the volume of the parallelepiped, which describes the underwater part of the vessel;
γ is the density of water, t / m 3;
γ = 1- for fresh water;
γ = 1.003-1.031 - for salt water (varies depending on the sea basin).
Based on this, the mass of the consignment will be equal to:
Q n = δγ LB (T gr - T 0), i.e.
This formula is valid for determining the mass of cargo when transported in a basin with the same water density by vessels with contours that do not change in height or when the vessel is loaded to full capacity. In relative cases, it is necessary to take into account the change in the coefficient of displacement and water density. Then the formula will take the form:
Q n = LB (δ gr γ 2 T gr - δ o γ 1 T 0), t,
where δ gr, δ o - the coefficients of the fullness of the displacement in cargo and unladen;
γ 2, γ 1 - density of water at the point of loading and unloading, t / m 3.
When determining the weight of the cargo by draft, it is necessary to take into account the change in the reserves of fuel, ballast, drinking water, etc. during transshipment operations. The formula will be:
Q n = (D gr - ∑q gr) - (D 0 - ∑q 0), t,
where ∑q gr, ∑q 0 is the amount of fuel, drinking water and ballast reserves before and after loading.
When determining the mass of cargo by the draft of the vessel, the most laborious and not always accurate enough is the process of measuring the draft of the vessel (excitement).
In transport documents it is written: "By draft".
Determination of the mass of a consignment of goods transported in bulk vessels
The mass of a consignment can be determined in three ways:
- onshore tank calibration tables;
- by calculation;
- according to the cargo tables of ships.
The first way is the easiest. The height of the low tide in the tank before and after loading is found, for each the volumes are determined according to the calibration tables and the difference of which will give the volume of the cargo loaded into the ship. Then the mass of the consignment will be equal to:
Q n = V n γ n, t,
V n - the volume of oil, m 3;
γ n - density of the oil product, t / m 3.
In the absence of calibration tables of onshore cylindrical tanks, the mass of oil products can be obtained by calculation:
Q n = πR 2 hγ n, t,
where R is the radius of the tank, m;
h - loading height, m;
γ n - density of the oil product, t / m 3.
This method is used in cases where the distance from the coastal reservoirs is not more than 2 km; if more than 2 km, then this method is prohibited to use (losses in pipelines).
In the absence of calibration tables of onshore tanks or when these tanks are located more than 2 km from the vessel, the mass of the consignment can be determined from the cargo tables of the vessels.
The essence of the method is as follows: the loading height in all the tanks of the vessel is measured before and after loading, then the volume in each tank is determined, multiplied by the density of the corresponding cargo, and the obtained values are summed up. Thus, the total mass of the cargo loaded into the ship is found.
Determination of the mass of the consignment at the request of the consignor
This is the easiest of all methods. It is used to determine the mass of low-value bulk cargo.
The consignor is responsible for the correct determination of the mass of the consignment. At the point of destination, the cargo is released without checking the weight. However, you need to pay attention to the following points:
- if the shipper incorrectly stated the mass of the cargo, then according to Art. 198 UHVT, a fine is charged from him according to the tariff (in the amount of double the carriage charge charged for an unspecified amount of cargo). In addition, a carriage charge is charged for an unspecified amount of cargo;
- if, as a result of an incorrectly indicated mass, an accident occurs, then, in addition to the above payments, the cargo owner pays all the costs of eliminating the accident.
In the transport documents it is written: “According to the application of the sender”.
Suggested reading:
To determine the mass of the load (lifted or carried by the employee during the shift, constantly or when alternating with other work), it is weighed on a commodity scale. Only the maximum value is recorded. The weight of the cargo can also be determined from the documents.
Example 1. Consider the previous example 2 of paragraph 1. The mass of the load being lifted is 21 kg, the load was lifted 150 times per shift, ie. This is a frequently lifted load (more than 16 times per shift) (75 boxes, each was lifted 2 times), therefore, according to this indicator, the work should be classified as class 3.2.
To determine the total weight of the cargo moved during each hour of the shift, the weight of all cargoes per shift is summed up. Regardless of the actual duration of the shift, the total weight of the load per shift is divided by 8, based on an 8-hour shift.
In cases where the movement of the load manually occurs both from the working surface and from the floor, the indicators should be summed up. If a larger load was moved from the working surface than from the floor, then the resulting value should be compared with this indicator, and if the largest movement was made from the floor, then with the indicator of the total weight of the load per hour when moving from the floor. If an equal load moves from the working surface and from the floor, then the total mass of the load is compared with the indicator of movement from the floor (examples 2 and 3).
Example 2. Consider example 1 of paragraph 1. The weight of the cargo is 2.5 kg, therefore, in accordance with table. 17 of the Guidelines (paragraph 2.2), the severity of labor for this indicator belongs to the 1st class. During the shift, the worker lifts 1200 parts, 2 times each. It moves 150 pieces per hour (1200 pieces: 8 hours). The worker takes each part in his hands 2 times, therefore, the total mass of the load moved during each hour of the shift is 750 kg (150 x 2.5 kg x 2). The load moves from the working surface, therefore, this work according to clause 2.3 can be classified as class 2.
Example 3. Consider example 2 of point 1. When moving parts from the table to the machine and back, the weight of 2.5 kg is multiplied by 600 and 2, we get 3000 kg per shift. When transferring boxes with parts, the weight of each box is multiplied by the number of boxes (75) and by 25, we get 3150 kg per shift. Total weight per shift = 6150 kg, therefore 769 kg per hour. The worker took the boxes from the rack. Half of the drawers were on the bottom shelf (10 cm above the floor), half at the height of the desktop. Consequently, a larger load moved from the working surface and it is with this indicator that the obtained value must be compared. In terms of the total weight of the cargo per hour, work can be classified as class 2.
3. Stereotyped work movements (number per shift,
total for two hands)
The concept of "labor movement" in this case means elementary movement, i.e. a single movement of the hands (or arms) from one position to another. Stereotyped working movements, depending on the range of motion and the muscle mass involved in the performance of the movement, are divided into local and regional. Work, which is characterized by local movements, as a rule, is performed at a fast pace (60 - 250 movements per minute), and per shift the number of movements can reach several tens of thousands. Since during these works the pace, i.e. the number of movements per unit of time practically does not change, then, having counted the number of movements in 10-15 minutes using some automatic counter, we calculate the number of movements in 1 minute, and then multiply by the number of minutes during which this work is performed ... The time of work is determined by time-keeping observations or from a photograph of the working day. The number of movements can also be determined by the number of characters printed (entered) per shift (we count the number of characters on one page and multiply by the number of pages printed per day).
Example 1. An operator entering data into a personal computer prints 20 sheets per shift. The number of characters on 1 sheet is 2720. The total number of characters to be entered per shift is 54400, i.e. 54400 small local movements. Consequently, according to this indicator (clause 3.1 of the Guidelines), his work is classified as class 3.1.
Regional labor movements are usually carried out at a slower pace and it is easy to count their number in 10-15 minutes. or for 1 - 2 repeated operations, several times per shift. After that, knowing the total number of operations or the time to complete the work, we calculate the total number of regional movements per shift.
Example 2. The painter performs about 80 large-amplitude movements per minute. In total, the main work takes 65% of the working time, i.e. 312 minutes per shift. The number of movements per shift = 24960 (312 x 80), which, in accordance with paragraph 3.2 of the Guidelines, makes it possible to classify his work as class 3.1.
Determination of mass using weighing instruments is the most accurate, but rather laborious operation, which causes significant downtime of the rolling stock. Therefore, in practice, calculation methods for determining the mass of the cargo are more often used. The mass of cargo at the point of destination is determined in the same way as it is established at the point of departure.
In river ports, for weighing goods, beam scales are mainly used, operating on the principle of balance of levers, from which cargo is placed on one, and weights on the other. Such mechanisms include mobile and stationary commodity scales, automobile, wagon and bucket elevator scales.
The balance conditions of the beam balance are expressed by the formula
Pl = P 1 l 1
where P, P 1 - forces applied at the ends of the arm (weights and weighed weight);
l, l 1 - the length of the lever arms from the fulcrum to the point of application of the forces.
Lever scales of various types work on the basis of this principle. Weighing (comparison of the mass of the weighed body with the mass of weights) is carried out taking into account the length of the arms of the levers.
For weighing goods in the process of moving them by crane or conveyor, conveyor and crane electromechanical scales are used. The amount of cargo on the weighing platform, depending on their design, is established by calculating the conditionally nominal mass of the balancing weights or according to the indications on the scale, dial, discrete-digital device.
The scheme of operation of the beam scales
Scales with scale indications do not require overhead weights. Their balance is achieved by moving the movable weight on the scale (which changes the lever arm), the weighing result is visible directly on the scale. On dial scales, the weight of the load is determined by the angle of deflection of the rocker arm from the initial equilibrium position. On discrete-digital scales, the weighing result is recorded on a special display using an electronic device.
The main properties of any balance are sensitivity, stability; fidelity and consistency of weight readings.
Sensitivity balance is the ratio of the mass of the additional weight, which caused the deflection of the rocker arm by 2-5 mm from the equilibrium position, to the mass of the main weight on the scale platform. The smaller is this ratio; the more sensitive the balance and the more accurate the weighing result. The sensitivity of the balance depends on the length of the rocker arm, the distance between the center of gravity of the balance and the suspension point of the rocker arm, and on the frictional forces at the suspension point of the rocker arm.
Sustainability the property of the scales is called to return to the original equilibrium position after several smooth oscillations of the rocker arm, taken out of the equilibrium state.
Loyalty, that is, the accuracy of the balance reading depends on the correct ratio of the lever arms and the friction force that occurs in the supporting parts of the mechanism. Due to the impossibility of eliminating the effect of friction and achieving an absolutely accurate ratio of levers for all scales, GOSTs have established permissible errors.
Constancy is called the invariability of the readings of the scales during repeated weighing of the same cargo. Consistency largely depends on compliance with the rules for maintaining the scales.
Weighing scales have a stable location of the load-receiving platform. They are manufactured with a carrying capacity of 1000, 2000, 3000 kg. Stationary commodity scales are deepened into the floor of the warehouse so that the load-receiving platform is at the floor level. The correctness of the installation of commercial scales is checked by the level or plumb line located on the column of the scales.
Car weights have the largest weighing limits of 10-150 tons. They are installed on a solid foundation not in a warehouse, but on the territory of the port on the way of traffic. Scales are designed for weighing goods together with cars and road trains.
The mass of the load is defined as the difference between the mass of the laden and unladen vehicle.
Wagon scales can be single or double. The maximum weighing limit is 60, 150 and 200 tons. Two-platform scales are designed for weighing wagons of different lengths both on one and on two platforms. Two platforms of different lengths (15.5 and 3.7 m) are installed on a common foundation. All sub-platform linkages are attached to one common rocker arm. Connection to the rocker arm of each platform separately or two together is carried out using a special device.
When weighing goods on a wagon scale, it is necessary to observe following rules: weigh each carriage separately; to feed the wagons to the scales (with a fixed weight beam) at a speed of no more than 5 km; uncouple the wagons so that they are in a free state (it is not allowed to weigh wagons without uncoupling, except in cases stipulated by the rules); when determining the mass of valuable cargo, check the tare weight of the wagons;
when determining the mass of bulk cargo, the container of the car is taken according to the stencil inscription on the channel bar of the car.
Railway strain gauge scales VZHTD-ELKOM-150.
Scales are designed for axle weighing of moving wagons in a train. Weighing is carried out without uncoupling the train with registration of the mass of each car and the mass of the train as a whole.
Automatic bucket scales used for weighing bulk cargo, in particular grain in elevators. Scales are made of two types: with a tipping bucket and with an opening bucket bottom. On automatic scales with an opening bucket bottom, the grain is weighed as follows: a weight holder suspended from the end of the rocker arm is lowered under the action of the weight of the weights, and the bucket, fixed at the opposite end of the rocker arm, rises up and opens the hopper gate. Grain from the hopper enters the bucket, which is lowered under its weight. When the balance of the rocker arm is reached, the hopper gate closes, and the bucket, continuing to descend by inertia, reaches the stop. At the same time, its bottom, held by a latch, opens and the grain is poured into the receiver. The bucket, freed from the load, rises again, its hinged bottom closes, the hopper gate opens, and the weighing cycle is repeated.
Calculation method
5.3.1 Based on the standard weight of the package.
When transporting packaged goods in standard containers (sugar, flour, cereals in bags, confectionery and pasta in boxes, fabric, knitwear in bales and bales, cement and fertilizers in paper and plastic bags, drinks in barrels, etc.) cargo is determined by standard mass of one package and the total number of seats.
where: G gr - weight of the consignment, T;
q gr- weight of one standard piece of cargo , T;
n gr - number of pieces in a consignment , units
5.3.2 According to the conditional weight of the place.
By stencil the mass indicated on the cargo places is transported: butter, margarine, cheeses, canned food and drinks in glass containers, fish products, food concentrates, footwear, clothing, metal products, devices, equipment, machines, etc.
By conditional Bulky piece cargo is transported in bulk in containers and without packaging (cars, agricultural machines, earth-moving equipment, shells, reactors, pipes of large diameters, etc.). The conventional weight of individual piece cargo is given in the Tariff Guide 1-P, Price List 14-01 Tariffs for the carriage of goods and towing of rafts by river transport (Appendix 5 Conventional weight of individual piece cargo).
5.3.3 By the volume of the consignment.
When determining the mass of bulk and bulk cargo, timber and firewood by measuring, the cargo is stacked at the coastal warehouse in stacks of the correct and convenient shape for measurement. The volume of cargo established by measurement in cubic meters is multiplied by the mass I m 3 of this cargo, indicated in the Tariff Guide No. 1-P (Appendix 6. Conversion of volumetric measures into weight measures). The product expresses the mass of the cargo in tons. The volume of the cargo is determined depending on the geometric shape that it forms during storage, using the well-known geometry formulas (see table).
Timber is taken into account volumetric measurement in cubic meters, and export timber - standards. To determine the mass of timber, conversion factors from volume to mass are used, depending on the forest species, its moisture content (freshly cut and air-dry round timber).
The mass of round timber is also determined by the marking of each log, at the ends of which the diameter is affixed.
For instance:
Table 16
Formulas for calculating the volume of the main forms of cargo
5.3.4 By the draft of the vessel.
This method of determining the mass is based on the principle of calculating the displacement of a vessel when its draft changes as a result of loading or unloading. The method is used in cases where the cargo is not weighed on the scales, or its mass is conditionally determined by the sender (by measurement), or a control check of the mass is necessary to calculate the freight charge.
To determine the displacement, you need to know its main dimensions in meters: estimated length L p hull waterline, design width In p midship frame at waterline level, maximum draft T g for a given navigation area, empty draft That, ratio b displacement completeness, coefficient of water density. Displacement D s is determined as the product of these values:
,
For fresh water = 1. The density of seawater varies with temperature and salinity.
The ship's cargo scale is designed for an average water density of 1.026.
Displacement of the vessel, laden ( D g) and unload (D o) states are determined by similar formulas, taking into account the corresponding sediment and displacement completeness coefficients.
where T n , T With, T to- draft, respectively, of the bow, middle and stern parts of the ship on the starboard side, m;
T "n, T" s, T "k- the same, on the port side, m.
Similarly, the draft of the vessel after loading is determined and calculated.
The cargo scale of the vessel (table of cargo size) is given
in table. 5.1
Table 5.1
Cargo scale for motor ship
project No. Р25 А class "0", Q = 1500 t
Note: For the initial displacement of the vessel D = 560 t, the vessel's displacement is taken as a light vessel with full stores without ballast.
5.3.5 Determination of the mass of oil cargo
Oil and oil products are transported by river transport in specialized self-propelled and non-self-propelled rolling stock. Loading and unloading of oil products in bulk is carried out at specialized berths of oil depots, equipped with special pumps for pumping.
Determination of the mass of petroleum products is carried out in two ways:
the first one is based on measurements of onshore reservoirs of oil storage facilities with calibration tables, or according to special meters of oil storage depots;
the second - by measuring the height of loading or unloading in the cargo compartment of a river vessel.
Onshore tanks should have standard calibration tables, in the absence of which meters are installed, which should ensure the loading capacity of vessels not lower than the established standards. Technically sound tools must be used at the berths of petroleum products.
On the ship, to determine the height, a tape measure with a lot or a measuring rod with a water-sensitive tape attached to them is used. The ship should have calibration tables by which the volume of loading or unloading is determined. The procedure for performing the operation according to the Rules for the carriage of goods and the corresponding GOSTs.
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