Equipment for the production of car parts. Equipment for the production of automotive glass. How to make filters for cars

The production of cardboard flavors is, as a rule, one of the directions in the functioning of the printing house, along with the provision of services sublimation printing on various souvenirs and clothing, photo printing, pad printing, etc.

This business today can be safely attributed to highly competitive: technological simplicity, availability of equipment for printing, simple design and low costs for starting a business are affected.

If you buy a ready-made business for the production of car air fresheners, you need to evaluate the volumes and sales channels, prices and condition of working equipment, location, availability of additional assets. So, for example, in Novosibirsk a line for the production of Christmas tree fragrances costs about 500 thousand rubles. The cost of the business includes a rented space, 2 workers, consumables (paint, cardboard, film, perfume) and the following equipment:

Horizontal packing machine GZB-450, working with three-seam bags

Knotting machine (attaches the cord to the cardboard cut-out).

Equipment for silk-screen printing (vacuum table for applying ink to the base + copy frames + exposure device for obtaining an image on the desired material).

Stants form.

In printing houses, the technology for the production of flavors from cardboard involves several stages. The video below shows the main workflows:

Stage 1. Silkscreen printing on cardboard (beer or special).

Stage 2. Punching with a crucible press.

Stage 3. Impregnation and packaging.

The specificity is such that silk-screen printing is beneficial only for large editions. It is unprofitable to start small-scale production on these machines.

Additionally, it should be said about the shtants forms. They are ordered separately from manufacturers, so each printing house has a certain number of forms of cardboard flavors. As a rule, it is a circle, rectangle, square, oval, etc. If the customer asks for a special form, then the cost of making the mold pins is additionally taken from him or included in the cost of the circulation, if it is large.

Equipment for the production of car fragrances from cardboard

Today manufacturers offer various models of devices for dispensing flavorings.

This is how the equipment for the production of cardboard flavors with a capacity of 1500 pcs / hour looks like. The amount of impregnation on this line is regulated and set depending on the tasks.

This is how the dosing semiautomatic device for spraying perfume on dry automobile air fresheners on a cardboard basis from NPO Stanko group LLC looks like.

Its cost is about 100 - 150 thousand rubles. The operator installs a cardboard scent in the rotor seat, and the machine dispenses the right amount of aroma liquid and pushes the product into the tray.

Productivity - up to 1500 pieces / hour. The perfume dose can be adjusted from 0.5 to 10 ml.

The apparatus consists of

Bed

Pneumatic Jogger for Finished Products

Stands for drain fitting

Filter regulator

Dispenser DOP-10

Valve

Pneumatic cylinder for turning the rotor.

Components for the production of car air fresheners

Cardboard- the basis for the manufacture of car air fresheners.

For the impregnation of flavors, a special cardboard with cellulose is used: it is white, soft, and absorbs well.

An inexpensive analogue of cellulose cardboard is beer. It has a slightly grayish or yellowish color and has the worst adsorption properties. Berdekels (coasters for mugs) are made from it. It can also be used to create car air fresheners.

An example of such a beer carton is the Beermat Premium paper. It is a double-sided bleached cardboard that is durable, highly absorbent and provides good color rendering. It comes in various densities (375, 500, 538, 577, 615, 692, 769, 906 g / m.) With a thickness of 1.2 to 2.4 mm. It is realized in sheets of 70 × 100 cm in size.

The special production technology of this cardboard guarantees its good absorption properties. As a result, Beermat Premium cardboard perfectly absorbs and diffuses odors, therefore it is often used for the manufacture of car air fresheners.

Such cardboard is sold in bulk by manufacturers and large paper suppliers (for example, "Bereg", etc.)

Flavors (perfume)- is the most important component for the production of car air fresheners. Printing houses buy perfume for cardboard and other flavors in bulk. As a rule, the line of the most popular fragrances is selected. In Russia, buyers prefer mixed aromas, with original names that do not exist in nature, for example, "Winter Freshness", "Ocean", "Spring Morning", etc.

The cost of a perfume varies depending on the type of perfume. In general, 1 kg of synthetic perfume is sold at prices ranging from 8 to 30 Euro. So, the well-known Ukrainian manufacturer RosKosmetika offers fragrances at a price of 10 euros per kilogram (about 700 rubles / kg). The cost of food flavorings is also in the range of 7-30 euros per 1 kg. Essential oils will cost the most (17-70 euros / kg).

In flavors (cardboard, liquid, gel, etc.), as a rule, synthetic fragrances are used. Their concentration is not limited.

Popular manufacturers ( wholesale suppliers) fragrances and perfume compositions in Russia:

Kemaklab

RosKosmetika

Florusin

Scorpio Aroma

Contract production of car air fresheners

The contract production of car air fresheners is the choice of those who do not have production facilities, personnel, etc. Products are marketed by a third party under the brand name of the owner, the actual manufacturer may or may not appear on the packaging. Raw materials can be in-house from the manufacturer or imported by the brand owner. Production can be batch or small batch, depending on this, the cost of the finished unit of goods will vary. Under the contract, the companies offer the manufacture of various types of auto flavors:

Cardboard;

Gel, etc.

Within the framework of contract manufacturing, the entire range of works can be carried out or only individual stages (selection of aroma, packaging, dosing, etc.).

Various large retail chains resort to contract manufacturing. For example, Auchan stores sell cheap car air fresheners produced within the framework of contract production under the chain's own brand (manufacturers, as a rule, are individual entrepreneurs or small LLCs).

How to create your own production of car air fresheners

For the production of cardboard flavors, printing equipment and a dispenser are required. This technique is quite expensive, which is why other alternative ways of making flavorings are emerging. One of these "manual" methods is felt-based fragrances.

On an industrial scale, such flavors are made and look like an aluminum box, inside which there is a felt insert impregnated with an aroma liquid.

In small-scale "manual" production, in which the product is easy to make with your own hands, felt inserts are simply strung on a rope-holder.

A simplified version of creating a felt fragrance.

Sometimes this option is also used. In the decorative base "keg" is inserted "glazing bead", into which the flavoring agent is poured. By saturating the wick, it aromas the air in the car.

How keg flavors are made

What documents are needed for the manufacture of flavors

Fragrances for car fragrances do not require mandatory certification (if the product contains no alcohol-containing substances). The percentage of perfume content in the finished product is also not regulated.

When buying fragrances, manufacturers or distributors, as a rule, draw up a waiver letter upon request, which indicates that fragrances are not goods subject to mandatory certification or provide documents for passing voluntary certification. Depending on the type of flavorings, the appearance will also differ. economic activity... Production of car air fresheners according to the OKVED code May refer to 24.51.4. Production of means for aromatization and deodorization of air; production of polishing and cleaning products, waxes. The group includes the production of products for the aromatization and deodorization of indoor air.

At the same time, if it is supposed to make cardboard flavors, then it is necessary to choose OKVED codes for printing, making souvenirs.

A little about competitors and their range

At first glance, in the Auchan hypermarkets, car air fresheners are presented in some detail. The price ranges from 9 rubles to 300 rubles. There are popular brands Califirnia Aromaty, Deliss, Sapfire and little-known manufacturers. The widest range of products is in cardboard and liquid versions.

The most inexpensive are cardboard flavors (9-80 rubles apiece). 9 rubles - these are auto flavors under our own trade mark “Every Day”.

Available in a variety of colors and curly cutting(round, rectangular, in the form of leaves, trees, animals, etc.).

In retail chains, there are many car flavors made of cardboard.

Liquid flavors. They are small glass containers with wooden screw lids or ceramic rods. Products from "Sapfire" are priced at 150 rubles. Sprays function a little differently. The bottle can be sprayed in the salon (these cost about 140 rubles) or on some decorative item (for example, a bag of coffee). The price of the latter is about 200 rubles.

Gel flavors cost 150-250 rubles. These are usually jars with adjustable lids.

Other “models” are felt and silicone based chalk and air fresheners.

The production of duplicates of state registration plates of vehicles is a type of activity that belongs to the category "Production of special products", thus, this requires the fulfillment of a number of formal requirements.

In fact, there is nothing complicated, only accuracy and punctuality are needed.

If you are ready to implement the instructions below, you will succeed !!!

Instructions

1. We conclude a License Agreement for the right to use a trademark
Registers this agreement federal Service on intellectual property (Rospatent).
The state duty is 13'500 rubles. The term of execution is from 90 days.
The service for using the trademark is paid.
The cost of using a trademark is 2,000 rubles per month after registration
agreement in Rospatent.

2. We purchase equipment
To make duplicates of state numbers (state registration plates of types 1 with two-digit and three-digit codes of regions and type 2 - trailers), it is necessary to purchase the following equipment:

.Hydraulic press stationary PGS-30 with electronic control for embossing symbols on blank plates 1 mm thick, with a stand, cost 267'700 rubles.
.Thermal Printing Machine license plates PMRN-1000, cost 292'300 rubles.
.Press tooling: a stamping plate for making signs of types 1 and 2 in accordance with GOST R 50577-93 and replaceable symbols (matrix + punch), including 2 and 3-digit region codes, a cassette holder for storing symbols, the cost is 98'700 rubles.
—————————————————————-
The total cost of the equipment is 658'700 rubles.

IT IS POSSIBLE TO PURCHASE EQUIPMENT ON LEASING

3. We receive the "Conclusion of sample tests" in an accredited center
We will arrange the sending of samples for testing for you,
You only need to pay the invoice using the requisites of the institute:
- for testing TIP-1 (normal) + TIP-2 (trailed) 30'500 rubles. one Conclusion;
- for testing TYPE-1 (normal with a three-digit region code) 30'500 rubles. second Conclusion,

if necessary
- for testing TIP-4 (moto) 30'500 rubles. third Conclusion)
- for testing TIP-3 (tractor) 30'500 rubles. fourth Conclusion)
etc. for other types of registration plates.
The term of execution is not less than 30 days.

4. Preparing the premises
A heated room of at least 4x5m with two security circuits is required.

The characteristics of this room must correspond to category A2. Methodical recommendations R 78.36.032-2013.
Easier to say specifications the fortification of the premises should be like a cash desk for working with cash.
Representatives of the Main Directorate of the Ministry of Internal Affairs of the region must inspect and sign the "Act of inspection of the conditions for ensuring the safety of state registration plates of vehicles".
Necessary consultations on this issue you can get from us.

5. We receive a "Type Certificate" from the Main Traffic Safety Department of the Ministry of Internal Affairs of Russia, Moscow
For this we fully prepare on your behalf:
- samples of registration plates;
- design documentation;
- a full package of documents required to obtain Certificates from the State Traffic Safety Inspectorate of the Ministry of Internal Affairs of Russia.

6. We send documents to the commission
Design documentation, technical specifications, together with a license agreement, the conclusion of an accredited center and an act of inspection of the conditions for ensuring safety and samples of registration plates are sent to Moscow to the State Administration of the State Traffic Safety Inspectorate of the Russian Federation for consideration with the subsequent issuance of "Certificates of approval of the manufactured legal entity or individual entrepreneur a sample of special products required for the admission of vehicles and drivers to participate in road traffic. "
The term of execution is not less than 30 days.
You take these certificates yourself in Moscow, or we will do it by your power of attorney.

License plate production technologies

Today our company is the most high-tech manufacturer of registration plates for motor vehicles. The key to success was the principle of working with leaders: this is a long-term partner of UTSCH, and suppliers that provide best quality raw materials at the right time. The enterprise is based on the most modern technologies of the German company UTSCH for the production of vehicle registration plates. A reflective film is glued to the license plates, and a tablet with a set of pads is used for stamping, which allows you to type and stamp any state registration plate.

Equipment for the production of state numbers

The high level of equipment specified during the establishment of the enterprise made the principle of continuous technical development and confidence in a bright future an integral part.

The production of license plates is a completely legal activity and is regulated by the Department of Security road traffic Ministry of Internal Affairs of Russia. All license plates must comply with the requirements of GOST R 50577-93.

Our company offers services for the production of license plates. To do this, she went through a strict control procedure and received all the necessary permits, giving her the right to engage in this type of activity.

The requirements introduced by the DOBDD of the Ministry of Internal Affairs of Russia in 10/19/2010 greatly simplified the procedure for the production and receipt of duplicate car numbers.

The procedure itself is not difficult, however, because of the long queues, it sometimes turns into a very difficult task. As practice shows, it is better to take care of the replacement of registration numbers in advance, because in the traffic police, almost all numbers deposited are discarded.

When it is necessary to make duplicate state numbers

Every car owner is aware of the problems that can arise due to the poor quality of the license plate. Any entry of a car into the field of view of law enforcement agencies, whether it is passing a MOT or the procedure for re-registering the rights to a car, is always accompanied by a thorough check of the compliance of license plates with existing standards and technical requirements... Any inconsistencies are fraught with troubles for the happy owner of the vehicle, which can be avoided in only one way - to take care of the replacement of damaged numbers in time.

Reasons for replacing numbers:

1. damage to the license plate in case of an accident;

2. license plate corrosion - more often car owners encounter such a problem in large cities, where roads are treated with reagents, which, getting on license plates, lead to their damage;

3. "peeling" of paint or reflective coating;

4. the license plate is incorrectly attached to the vehicle - more often this phenomenon can be observed on motor vehicles and trailers, which are attached to three holes, which is a gross violation of existing rules.

In any of the above cases, there is only one panacea - making duplicate car numbers. Our company is ready to solve your problems in the shortest possible time and for a reasonable fee. To do this, it is enough to simply provide the damaged license plates and in return receive new ones identical to them. However, in the absence of numbers, you will have to contact the traffic police and resolve the issue with them.

How to recover lost license plates

To obtain license plates, you must contact the MOTOTRER branch at the place of vehicle registration.

In this case, you must provide the car itself and the following list of documents:

1.passport or other legal identification document;

2. a mark of temporary registration (in the absence of a permanent registration, if the car is registered at the place of temporary residence);

3. power of attorney for transactions, if you own a car by power of attorney;

4. certificate of registration of the car;

5. TCP and its copy;

6. CTP policy valid this year;

7. TRP coupon - to replace it with a new one.

According to the law, the car owner will not be able to regain their usual numbers if they have been lost. When replaced, new ones will be issued to him, and the missing will be put on the wanted list.

Beautiful rooms

A number for a car is like a name for a person, because it is he who reflects his personality. Therefore, many would like to get a bright, memorable name for their four-wheeled friend.

By the order of the Ministry of Internal Affairs of 1997, privileges were established for certain, as they say among the people, "marked by the authorities" of the numbers, which guarantee the assistance of traffic police officers on the road to their happy owners. Agree how nice it is to feel in the caste of the elite and to drive freely along the roads of our vast homeland, without fear that you will be stopped for inspection.

The history of the emergence of license plates with special privileges goes back to the Soviet past. It's no secret that the Lubyanka employees also had their own reserved letters and numbers. With the fall of the Soviet Union, the situation with license plates has not changed much. And now every car owner knows the abbreviation - E *** KX, equipped with a lucky 77 code, which has not been issued to private cars for a long time, or A *** AA.

Unlike letter combinations, it is much easier and cheaper to arrange beautiful combinations of numbers. Particularly popular are numbers consisting of combinations of three identical numbers: 777 ("three axes"), 999 or 666. Other combinations are already of a lower rank and are therefore even cheaper. They can be issued quite legally. You just need to wait in line for the next time the coveted numbers come out. Numbers starting with zero, such as 007 or 001, are also respected.

Supply of equipment for the production of state registration plates of the vehicle

Attention! All duplicates of state registration plates (duplicates of state numbers) are made absolutely legally and in accordance with the legislation of the Russian Federation:
1.Order of the Ministry of Internal Affairs of Russia No. 390 dated April 27, 2002
2. GOST R 50577-93 of June 29, 1993 with amendments No. 1 of 1998 and No. 2 of 2002
3.Instruction of the DOBDD Ministry of Internal Affairs of Russia No. 13 / R-10-28 dated February 11, 2009
4.Instruction of the DOBDD Ministry of Internal Affairs of Russia No. 13 / R-10-611 dated October 19, 2010
5.Certificate of the right to manufacture license plates No. AA 001762, AA 001763

Duplicate numbers are made on high-precision foreign equipment using consumables from leading world manufacturers (3M) and meets all the requirements of GOST R 50577-93 “Signs of state registration vehicles.

types and basic sizes. Technical requirements".

Our company provides services for the restoration of lost or stolen car numbers, making lost numbers, as well as making duplicates of state numbers without returning the old ones legally.
We make duplicate state numbers, duplicate license plates, duplicate state numbers, duplicate license plates, duplicate license plates, duplicate stolen numbers, duplicate lost license plates
All regions of the Southern Federal District:
Rostov-on-Don, Astrakhan, Volgograd, Krasnodar, Adygea, Stavropol Territory, Dagestan, Ingushetia, Kabardino-Balkaria ...

PRODUCTION OF DUPLICATES OF STATE REGISTRATION SIGNS (STATE NUMBERS, AUTONOMY NUMBERS) FOR CARS REGISTERED IN ANY REGION of the Russian Federation.

To obtain duplicate state numbers (duplicate number plates) of vehicles, you must:

  1. A set of worn out state registration plates of vehicles (GRZ) - if any:
  2. Vehicle registration certificate
  3. If you drive by power of attorney - the passport of the person who drives the vehicle

State registration plates (license plates, license plates) fully comply with the established requirements of state standards (GOST), regulatory legal acts and other documents establishing requirements for the quality (completeness) of goods offered for delivery.
Duplicate license plates (license plate duplicate) are made in full compliance with the requirements of GOST R 50577-93 as per technical specifications, design documentation and approved samples agreed with the Ministry of Internal Affairs Russian Federation and approved in accordance with the established procedure, as well as in full compliance with the requirements of the Order of the Ministry of Internal Affairs of the Russian Federation of 04/27/2002, No. 390 "On the development and approval of samples of special products necessary for the admission of vehicles and drivers to participate in road traffic."

After at least every 10 thousand kilometers traveled, the driver who takes care of his car changes the air filter. Thus, we can conclude that this is a product, the demand for which will always be. The production technology is simple, and the equipment for the production of filters for cars is relatively inexpensive, which attracts entrepreneurs who want to master this line of business.

Air filter functions

The main task of an automobile air filter is to clean the air entering the engine. A good part, subject to its timely replacement, retains up to 99% of the "foreign" particles contained in the air. A quality product does not lose its properties throughout its entire service life. In addition to directly filtering the air, it also dampens noise and regulates the temperature. Thanks to the air filter, the risks of various damage to the car engine are significantly reduced, as well as the wear of parts is minimized.

Types of air filters for cars

It is possible to produce air filters for cars from paper, and they can also be inertial oil or carbon. The form can also be different. The equipment for the production of filters for cars uses a special raw material - cellulose fiber paper. It is protected by a special impregnation, thanks to which it is not afraid of the effects of water, oil or fuel. Paper products cope better with their direct task, therefore they are somewhat more expensive than coal ones. The filtering ability is further enhanced by the fact that the paper is folded into an accordion.

Various designs of air filters

The following types of paper filters are distinguished by shape:

  • cylindrical;
  • panel;
  • frameless.

Cylinder air filters are mainly used in cars with carburetor-type engines. In modern passenger cars mainly panel-type products are used. This design is optimal, since with its small volume the filter has a large filtration area.

How to make filters for cars

The production technology of air filters is quite simple. It consists in the fact that a special rotating drum feeds the paper between two rotating cylinders, which bend it, making an accordion. The counter counts the same number of folds. After that, the paper is directed along a conveyor belt to the circular saw, which makes a cut at regular intervals.

The top and bottom of the filter are manufactured using liquid wax coated aluminum molds and liquid polyurethane. All operations with molds, namely waxing, pouring with polyurethane, subsequent transfer of the finished product to the cooling grid, are performed by a manipulator.

The equipment for the production of filters for cars is an almost completely automated line, which can easily be serviced by only one employee. Its tasks include placing corrugated paper blanks on the bottom of the filter, removing finished products from the chute, into which they fall after the manipulator finishes its work. The packaging of finished products is also carried out by the line operator. Thus, the complete production cycle takes approximately 20 minutes.

You can assemble a line from its component parts. However, by purchasing ready-made, assembled and configured equipment, you can minimize labor costs, maximize work productivity, and also protect yourself from problems with the maintenance and repair of devices.

Exhaust systems, like mufflers for them, are an important part of every car, because like nothing else, they affect the performance of the vehicle.
Car muffler manufacturing is definitely a lucrative, all-season business. The sales market for such products is expanding rapidly. According to the current standard, the exhaust noise level should not exceed 71-74 dBa, and the environmental class for exhaust emissions from a car is "Euro-3".
Mufflers are used to reduce noise and exhaust emissions, increase engine efficiency and reduce fuel consumption. To implement the serial production of mufflers for domestic cars and foreign cars, it is necessary to provide production with a ready-made set of equipment, thoroughly know the technology and the specifics of the production of such structures.

Features of the production of car mufflers

Any auto muffler is designed to slow down the speed of gas movement in order to smooth out the strokes of the power unit. Any strict standards for internal structure muffler missing. Each cutaway model may differ from a similar model from another manufacturer.


A standard car muffler consists of:

  • Inlet pipe (diverts gases from the exhaust manifold to the catalyst);
  • Catalyst (a chemical reaction takes place inside, unburned remnants of gasoline are burned out);
  • A resonator (a tank with a perforated tube that dampens noise);
  • Sensors;
  • Rear end, directly muffler (directly reduces noise).
And of course, a particulate filter, thanks to which the exhaust system for a car can work safer for the environment.
The intake pipe system is a curved structure with a welded sole.

Muffler functions:

  1. Suppression of noise in the range of high and medium-high frequencies.
  2. Preventing exhaust gases from entering the passenger compartment.
  3. Efficiency of exhaust systems.
  4. Decrease in fuel consumption (by 10-15%).
  5. Conservation of engine power.


Important structural features of mufflers

  1. As the main material for the manufacture of car mufflers, a steel sheet with a thickness of 1-1.5 mm is used.
  2. Partitions, tubes, covers, perforated elements are made of steel sheets 1.5-2 mm thick in order to increase their service life. These elements are most exposed to hot exhaust gases.
  3. The main and additional silencers are made of body bases, perforated pipes, partitions, thereby forming chambers. Each of the cameras is designed to absorb noise of a certain range: the main one works with medium-high frequencies, and the additional one - with high frequencies.
  4. In the inner pipes, the muffler barrels are equipped with perforations, which are responsible for noise reduction.

Technique of manufacturing the body of an automobile muffler

  1. Sunset, when the body is made from a single piece, and the whole structure is assembled by means of transverse and longitudinal rolling of the bottoms and the body. Due to the special design of the folding unit, the maximum body tightness is ensured. In this case, welding does not apply to the body part and the bottom;
  2. Stamp-welded, in which the half-shells of the muffler are stamped on machine tools, welded to form tight seams.
To implement the rolling technique, pipe benders and presses are used, wide choose which you can find in our catalog. The stamp-welding technique is performed using welding machines.
It makes no sense to say which of these methods is better or worse. But the cost of sunset will be much cheaper.

The main stages of the technological process of manufacturing mufflers


1. Cutting pipes to size.

2. Chamfering from pipe ends.

3. Coupling of pipes.

4. Drilling holes.

5. Cutting out the plugs.

6. Bending of pipes.

7. Rolling of cylindrical and oval bodies.

8. Argon arc welding.

9. Application of protective and aesthetic coatings.

If you do everything right, then you will receive a reliable and durable part that will muffle the sound and bring it to normal.
To complete all of the above stages, you will need a ready-made set of machines and machines, namely:
  • Disc machines for cutting pipes to size and processing pipes from ground of stainless steel;
  • Beveling machines- machines for removing internal and external chamfers from the ends of the pipe, eliminating burrs in order to effectively prepare the pipe for welding;
  • Belt grinders are used to mate pipes for the purpose of their further docking. Thanks to ready-made sets of sanding belts, you can find the perfect solution for specific purposes;
  • Vertical drilling machines applicable for drilling holes in body kits;
  • Electric scissors are an indispensable tool for cutting out plugs, which are then welded to the edges of the bodywork pipes. As a result, it is possible to obtain an integral structure;
  • Tube bending machines suitable for mandrel and mandrelless bending of stainless steel pipes; machines allow you to bend the pipe at almost any angle;
  • Rolling machines Are 3- and 4-roll plate bending machines used to produce from sheet metal shells (structures such as rims) in the form of ovals, cylinders, etc.
At the final stage, the finished product is assembled and covered with protective and decorative layers.
Using the enumerated tools, it will be possible to guarantee the quality of the entire exhaust system, high-quality and new equipment made of durable and reliable materials will be used.

How to make a muffler from a powder fire extinguisher


  1. Prepare a pipe of the required size with a diameter of approximately 30-52 mm. The plumbing type of pipe rolling is an excellent option;
  2. Unscrew the head from the fire extinguisher and remove the remaining powder;
  3. Expand the hole so that the pipe fits snugly into it;
  4. The same hole is needed on the other side of the cylinder;
  5. Create perforations at the ends with a grinder;
  6. Insert the pipes into the cylinder 60%;
  7. Weld the joints on both sides;
  8. Do not burn through the metal of the fire extinguisher;
  9. Weld the fasteners onto the resulting structure.
To reduce the amount of noise and increase the service life, insert the flexible corrugation into the place of the manifold. And fill the body with glass wool;
If you are engaged in the manufacture of a stainless steel muffler, consider the possibility of disassembling the structure. Make sure all joints are tight and tight (filling the cavity with water);
Drain the water, blow through the product and remove any remaining moisture.
This completes the method of creating a muffler from a powder fire extinguisher.

How to make a stainless steel muffler with your own hands?


If you make a car muffler with your own hands, as close as possible in size and structure. Especially if it is made of high-quality materials, then the service life may turn out to be longer.
before you start creating this mechanism, it is worth considering the following indicators:

  • Exhaust volume;
  • Configuration;
  • Dimensions;
  • Components;
  • Form.
The exhaust will be optimized on specially designed equipment, where it will be sharpened for the desired car model.
Therefore, if you suddenly decide to make a homemade muffler, you will spoil the factory settings, change the exhaust pressure, volume and speed of the exhaust.

Disadvantages:

  • May affect engine performance;
  • The power will decrease;
  • Fuel consumption will increase;
  • The motor resource decreases.
For the money, the amount for expendable materials comparable to buying a new car muffler.

Buy equipment for the manufacture of stainless steel mufflers

Our catalog contains a large selection of machine tools, pipe benders, welding machines, tools necessary to start the production of car mufflers. The big advantage of buying such equipment is that it is universal, which means that it can be used both for personal purposes and for other production needs, renting. All machines are certified, original, they are covered by a manufacturer's warranty.
Explore the complete set and additional options, contact our technical experts who will provide a detailed price list for machines and professional advice. There is an opportunity to test the machines before purchasing them to make sure of the wide possibilities and advantages. Follow the example of our customers, who have already purchased equipment, compensated for the investment, and receive a stable profit. We are waiting for your orders!


The company "Advanced Technologies" invites everyone to purchase any tool necessary for the production of a car muffler on favorable terms. If you need help choosing, call the indicated numbers, the company's managers will select the right tool for you.

 

It might be helpful to read: