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The netting netting is a good fencing. It is strong and durable. No special knowledge is required for its installation. The fencing structure is erected quickly - a few hours, and the fence or dog enclosure, pet pen are ready. The net is relatively inexpensive. The main advantage is that it does not give shade, which is very important, for example, for small personal plots. With its help, it is easy to sift sand, gravel and other bulk materials required for foundation, cement screed, plastering or thermal insulation work.

Chain-link mesh production

For the manufacture of universal building materials, steel wire is most often used. In specialized stores you can find a chain-link made of galvanized wire, as well as made of wire with polymer coating... Specialists can make stainless steel mesh on an individual order.

For the production of chain-link, both simple, manual machines and special semi-automatic machines are used. Wire spirals are twisted together with a flat coil. The higher the power of the braiding machine, the higher its productivity. It is simple to distinguish how the chain-link is made: automatic machines, unlike manual machines, bend the ends of the mesh in a roll, thanks to which they are interconnected.

The mesh of the chain-link, depending on the type of weaving, can be in the form of a rhombus or a square. "Drawing" performs an exclusively aesthetic function.

The netting netting is sold in rolls, their height is 1.5 meters, length is 10 meters. If necessary, you can make an individual order and get a net with a height of one to four meters and a length of up to 18 meters - technologically this is the maximum volume of a netting roll. For safe transportation, sharp edges must be wrapped in thick paper or polyethylene.

Successful business

Profitable is not only large-scale production of the chain-link, but also a small workshop. A small business can be a great start for entrepreneurs who are new to the construction business.

No need for large production areas - at first, an ordinary garage will be enough.
Any person with average income can handle the start-up capital. A small investment will allow you to understand the intricacies of production, will give the first profit.
Building a customer base will allow you to expand production over time, increase its profitability and, accordingly, your income.

First investment

Investments for opening a small private workshop are calculated based on the cost of machine tools, wire and rental of premises.

The cost of a simple semi-automatic machine with electric foot control ranges from $ 1,000. The machine consists of an unwinding device, a take-up and tensioning mechanism, a curling mechanism, a special work table. The area required for his work is only 2 square meters. With the help of a semiautomatic device, you can make a diamond mesh with a cell volume of 25 to 75 mm. The most running chain-link has cells of 55 mm and is "weaved" from wire with a diameter of 1.2-3 mm. In one shift, a semi-automatic machine can produce 250 meters of such a mesh, which is 25 rolls with a height of 1.5 meters each.

The hardware is not difficult to work with. The wire is wound onto a drum, then it is sent to the bending machine. At this stage, the required mesh width is set, the machine bends the wire in the right places. Then it is cut into blanks - pieces of the required length. At the next stage, they are intertwined with each other, and the weaving of the netting, familiar to everyone, is obtained.

One person can service the semi-automatic machine at all stages. At the same time, for setting up, debugging and working from an employee, no special vocational training... The productivity of such a machine, of course, is much less than an automatic one, where the worker only controls the equipment, but for the initial stage of business this is an excellent solution. The cost of the equipment is quite acceptable, the quality of the products is high, which is important. After all, it is the quality that determines the number of buyers, and, therefore, the income of a small business.

The basic material for making mesh is wire. The most running diameter is 1.6-2.2 mm. Babin's wire will cost about $ 600. It all depends on its quality and purchase volume. It is cheaper to purchase unpainted wire, but from a painted product it turns out to be more attractive, which is important for design work on a personal plot. Colored mesh is good for individual orders... Because for most buyers, a chain-link is a diamond mesh made from unpainted wire.

The initial premises for organizing a workshop most often becomes an ordinary garage. As a rule, the small business owner has it, so only the payment of membership fees is included in the expenses. If necessary, you can rent a small non-residential premises. The main requirement is the availability of a source of electricity. The rental price is quite affordable, depending on the location and area, from $ 200.

Implementation methods

The first rolls of mesh can be handed over for sale in specialized shops building materials can be sold directly to consumers. To do this, you need to advertise in the local newspaper, radio, television, or on a special website. The option with pasting leaflets in the private sector and nearby villages is suitable. For a greater turnover, you should consider the possibility of delivering rolls to the consumer. For these purposes, the usual "Gazelle" is suitable.

Become an individual entrepreneur

IE is the most convenient form of small business organization. With a simplified taxation system (namely, it is chosen by the majority of entrepreneurs), it will be necessary to pay income tax, unified social and income taxes.

Production profitability

Let's make some simple calculations. The initial investment is within $ 3000. Production volume - 200-250 meters of mesh per work shift. As you can see, the costs will be recouped at the end of the first year of operation of the mini-shop.

Big ship - big voyage

In order to open a plant for the production of chain-link mesh, it will take a rather serious start-up capital... You need to buy powerful automatic machines. They have high performance and do not require large human resources... So, automatic equipment produces an average of 100 sq. meters of mesh per hour, while the width of the web can be up to 4 meters.

The production line is 10 meters wide and 7 meters long. Its cost is from $ 30,000 to $ 45,000 plus equipment delivery (within $ 4500).

The costs should include the cost of rent industrial premises and the remuneration of workers, and there must be at least three people per shift: the senior and two auxiliary workers.

The responsibility of the senior shift includes compliance with the production technology, control over the activities of subordinates and the movement of goods in the warehouse. Of course on initial stage this functionality can be performed independently. But do not underestimate the role of the specialist in production. From quality finished products largely depends on how quickly you recoup the costs, and what profit you will receive.

The sale of large-scale products is a complex issue. It is necessary to conclude agreements with partner firms, in parallel to work with construction supermarkets, wholesalers, retail chains... Enterprises, as a rule, do not carry out direct sales to individuals. Therefore, the expense line should include the use of an experienced sales manager who will look for customers.

Fund wages, the cost of raw materials and planned costs in a large enterprise is up to $ 30,000 per month. Let's calculate the payback. So, if the production workshop will work in one eight-hour shift during the month, then on average 13.5-14 thousand square meters will be produced. meters of chain-link. Its wholesale price is about $ 3 per square meter, depending on the mesh width and the quality of the wire from which it is made. By simple calculations, it becomes clear that the profit of the enterprise will be about $ 30,000 per month. The cost price is determined by the material consumption, and this is 1.5 kg of wire for 1 sq. m of chain-link with a minimum mesh size. Plus the cost of electricity - neither more nor less, but 6-7 kW per shift. As you can see, the profitability is not that high - only 9-10%. You will return the invested money after 2-2.5 years of continuous work. With an experienced sales manager to ensure consistent delivery channels, the payback period can be reduced to 1.5 years.

Competition in the production of chain-link mesh is very high. However, demand in many regions of our country exceeds supply. Therefore, even a small workshop with minimal costs will allow you to return your investment and receive a stable income.

There are types of businesses that do not suffer in any crisis and market downturn. One of these types of entrepreneurship is the manufacture of netting netting. It is bought at any time of the year and in large quantities, therefore, if you establish the production of high-quality building materials, you can sell it in bulk to bases and shops, so as not to mess with retail sales... In this article, we will cover a shortwe will tell you about what equipment is needed and what investments will be needed to start working.

Introduction

It is believed that the net is bought only in warm weather, but in reality this is not the case. It is used for the manufacture of aviaries and poultry houses, fences in summer cottages, fences in car parks, during concrete work, etc., so the main thing is to correctly prioritize its implementation.

The netting in the warehouse does not take up much space

Of the advantages of this type of business, several points can be distinguished:

Low entry threshold. You don't need a major investment to get started - in fact, you can even set up production in a garage.
Compactness of production. The wire bending machine is small, and the twisted material does not take up much space, so it is convenient to store and store finished products.
The minimum number of staff to work. In fact, you can work independently at first after launch, and only then, going to required level, hire yourself assistants.

Analyzing the market

Today in Russia there are several large manufacturers of mesh and in general there is no shortage of it, but nevertheless, it is possible to start a business for its production in almost any region of the country. This material is also used in agriculture, and in everyday life, and in animal husbandry, and in mining for screening ore or crushed, for fixing slopes, for concrete and plastering works, creating protective screens, heating mains, etc. Therefore, you should decide on who exactly you can rent your products, study the offers on the market and calculate the profitability of your idea, and then proceed with the selectionequipment for the production of mesh. The cost of finished raw materials depends on the following factors:

What material is the mesh made of (aluminum, stainless steel, polymers, galvanized, ferrous metal).
Mesh size (the smaller, the more wire is needed).
Roll size and wire thickness.

Attention:call the existing databases and wholesale stores to find out the offered assortment and price level. Ask at what price it will be profitable for them to buy products from you.

The chain-link mesh is very popular both in everyday life and at industrial facilities.

Chain-link sales can be done in several ways:

Sale from a warehouse to the public or LLC. To do this, you need to advertise yourself and gain the trust of buyers. Among the advantages of this method is the absence of additional costs for logistics and exhibition halls.
Sale through shops (household, construction). The net is gladly taken for implementation outlets or just buy in small wholesale for their own needs. Thanks to such cooperation, it is possible to establish constant sales, but the demand through the stores is usually seasonal.
Bases selling materials in bulk. This is the best option - they buy a chain-link in tens and hundreds of rolls, as well as sell it in large wholesale. Of the advantages, one can single out the minimal administration of sales and the ability to hand over all the material from the warehouse. Of the minuses - quite high competition, since everyone wants to work with wholesalers.
Participation in public and private tenders. Often large enterprises hold tenders, purchasing mesh for various needs. By winning the tender, you will be able to ensure good sales volumes for a long time.

Ideally, you should work in all four areas, but in practice it turns out that first the implementation goes to individuals. Then it turns out to negotiate with shops and markets, then it is already possible to go to wholesale and tenders, having gained experience and the necessary knowledge.

How to register correctly

Before you buy, you should think about how to work more correctly and efficiently. For such a production, the easiest way is to open a classic individual entrepreneur, but if you want to do business with a partner or in shares with loved ones, then it is more correct to create an LLC. As OKVED, you can use 28.73, which is called "Production of wire products". To choose the right tax system, you should think and calculate the numbers with which you plan to work. To work with private traders and markets, it is quite possible to use a simplified system. To work with enterprises, shops, bases - it is better to register a legal entity or act as an individual entrepreneur - a VAT payer. As an example, when calculating a business plan, we will assume that we work according to the simplified tax system - 15%, and income minus expenses fall under the tax base.

Attention:the requirements for the chain-link are spelled out in GOST 5336-80. At the same time, frequent buyers, markets and stores usually do not require quality certificates for products, but we recommend that you undergo voluntary certification and obtain the appropriate papers - this will make it easier for you wholesale and will remove a number of questions from regular customers.

Polymer coated mesh

Equipment selection

Essentially everything necessary equipment for the work of the workshop - this is a machine that bends the wire and makes a chain-link of the required cell diameter. Today on the market there is a large assortment of similar machines of domestic and foreign production. There are materials on the Internet that you can use to assemble such a structure on your own, but we will not consider such exotic things - it is better to purchase a ready-made machine, even if it is used, than to spend time and money on construction.There are two main types of machine tools:

Semi-automatic (requires an operator during operation).
Automatic (does the work on its own, requires a minimum of intervention).

Semi-automatic machines take up little space, they are easy to install and maintain, have an affordable cost (30-60 thousand) and a long service life. But they also have disadvantages - partial automation does not allow working completely autonomously - the operator will have to do a lot manually, including the initial bend of the mesh. This leads to the fact that the cells turn out to be inhomogeneous and uneven (with the proper experience of the operator, this drawback can be reduced to zero). We recommend purchasing such a machine only if you are seriously limited in finances.

Automatic devices work completely autonomously and do not require human intervention. Their advantages include the absence of a human factor: they are more productive, have equal cells, have increased weaving accuracy and bending accuracy. The service personnel only need to load the wire on time and put the finished rolls away for storage. The cost of such installations starts from 200 thousand rubles, and among the shortcomings, one can single out the high complexity of maintenance and configuration.

In our example, we will calculate the numbers based on the fact that a high-quality automatic apparatus ACP15 / 2 will be purchased, which as of 2017 costs 300,000 rubles. Unwinding equipment, additional equipment for curling, instructions and a passport are supplied with it (machine warranty - 3 years). It is able to manufacture in automatic mode a chain-link with a mesh diameter from 20 to 60 mm, fully complying with the requirements of GOST. In addition, the cost of the equipment includes delivery of the device to the workshop, its installation, commissioning, training of workers and maintenance of the device for one year. This allows you to reduce potential costs and start production immediately.

Also, you should purchase or assemble several racks for storing and storing finished products and think over accounting (on small volumes it is quite possible to do with manual records, for large ones, you will need a computer with the appropriate software). In total, all production costs will cost a maximum of 400,000 rubles - you will spend 300,000 on the machine, 50 on the arrangement of the workshop and workplace, 50 on other expenses such as registration, initial advertising, etc.

Automated production machine

Consider separately the requirements for the premises. To install the machine and work with it, you need about 15 m2, another 15 for storage of products, that is, in total - 30 square meters (at a minimum). Another 10-15 m2 will be needed for staff accommodation and for an ordering table. At the first stage, you can work yourself - production takes a minimum of time, as well as the release of orders at retail or small wholesale.

Attention:before buying a machine, ask if it requires a connection to a three-phase network. Some devices work from a regular outlet, some need a 380 volt connection.

How it works

Let's consider how the process of making a chain-link generally takes place. To do this, the operator needs to put a coil or coil of wire into the receiving device, insert one end into the machine, set the size of the cells and the size of the roll and press “Start”. After that, the machine turns on and begins to make the wire, stretching it with the help of guide sleeves. The material is wound onto a screw, after which it is cut with a guillotine, bent into half of the cell and passes through the grooves. Then the procedure is repeated and the curved wire is inserted one into one, twisting in a spiral and stretching under the influence of gravity.

The cycle repeats required amount times until the roll is completely formed. At the end, the finished net is treated with oil that protects the metal from rusting, wrapped in thick paper or cellophane, and laid in stacks on the floor or on racks.

Is the netting business profitable? Construction Materials are always in high demand. Equipment for weaving a chain-link mesh is inexpensive, but it allows you to get a good income. It is used in the construction of various fences and when sifting bulk materials. This type of material is also used to create cages for animals.

Weave a mesh of low-carbon steel wire coated with a zinc or synthetic protective layer. In special cases, it is made of stainless steel. The machine for the production of the netting-netting holds the spiral-shaped pieces of wire into a single web. Depending on the type of cells, the grid can be square or rhombic.

The finished material is rolled up into rolls up to 10 m long. The height of the chain-link mesh ranges from 1 to 4 m, depending on the wishes of the customers. If the netting is made on a manual machine, the ends of the rolls are not bent. When the material is produced on an automatic machine, the ends of the web in a roll are fastened together. The sharp parts of the roll are usually covered with plastic wrap or thick paper.

How to start a chain-link mesh business

Starting a small production hall or large factory can be a good idea. profitable business... Making a mesh is suitable for both a beginner and an experienced businessman.

To organize a workshop, it is not necessary to rent a large area. Another advantage of such production is the need for a minimum initial capital. Of course, your profit is minimal investment will be small, but over time you can increase the scale of production.

The business plan for the production of mesh fabric also includes the stage of selection of premises for the placement of machines. There are no special requirements for the workshop. It can be a warehouse or any other non-residential premises. The main thing is that all the necessary communications are summed up. Small quantities of material can be delivered to construction markets or directly to customers. For this purpose, you can place an ad in a newspaper or on the Internet. Starting to make a chain-link mesh as a business, you must purchase a cargo vehicle as many buyers order delivery to their destination.

What equipment to choose for the manufacture of a chain-link mesh

After renting the premises, it is necessary to make repairs in it and start purchasing equipment for the production of a chain-link mesh. Both manual and fully automatic lines are available. The simplest manual machine for the production of a chain-link mesh will cost 10 thousand. Semi-automatic machines cost from 50 thousand rubles. They consist of a receiving, bending mechanism and a work table. Such equipment makes it possible to produce a chain-link mesh with diamond-shaped and large square cells. The average productivity of the equipment is 250 m in 8 hours. For the operation of such a machine, a wire with a diameter of 1-3 mm is required.

When purchasing manual machine for the manufacture of a chain-link mesh and small volumes of purchased raw materials, your starting attachments will not exceed 100 thousand rubles. Business payback can start in the first work shift. If you decide to purchase automatic mesh-netting machines and open a large workshop, you will need a significant financial investment. Automatic cost production line- at least 800 thousand rubles. If an automatic machine is installed, a larger room will be needed.

Netting technology

The production technology of the chain-link is quite simple. A wire is fed into the receiving mechanism, which is wound on a drum. After that, it enters the bending machine, where it is given the required spiral shape. At this stage, the sizes of the cells are determined. Wire spirals are divided into sections of the required length, the resulting pieces intersect with each other. The end product is a chain-link mesh. To work on such a machine, 1 person is enough. He does not need skills in setting up and repairing equipment.

You can also buy a fully automatic machine for making material. In this case, the employee is not directly involved in production process, but only controls it. The chain-link mesh is made of wire with a cross section of 1.5-2.5 mm, a coil of which costs about 20 thousand rubles. Uncoated wire is cheaper. Customers most often purchase cheaper unpainted nets. The production of the netting made of painted wire is made to order.

Manufacturing of products will require the work of at least 3 people. Manufacturers of large quantities of building materials usually do not work directly with customers. They can participate in various tenders for the supply of products, arranged by large customers.

How much money is needed to start a chain-link mesh business

This item must be included in your business plan. The calculation of the initial investment shows that you will need 1-1.5 million rubles for the purchase of automatic machines for the production of a chain-link mesh.

For the remuneration of employees, the purchase of wire and others running costs it takes up to 1 million rubles a month. Thus, to open a large production workshop, it will take at least 2.5 million rubles. For an 8 hour work shift automatic line allows the production of 500 m² of mesh.

How much can you earn on making a chain-link mesh

The wholesale price for the material is from 100 rubles. per m². The cost of a mesh is determined by its quality and mesh size. When performing calculations based on average values, it can be concluded that the average revenue is 1 million rubles per month.

The owner of the production department will receive a net profit in 2-3 years after the start of its work. Despite high competition, demand for products often exceeds supply. With the availability of sales channels and maximum shop productivity, the payback period can be reduced to 1.5 years.

The profitability of the netting business is approaching 10%.

What OKVED must be specified for the manufacture of a chain-link mesh

When registering any direction of business in the application, it is necessary to reflect the code, according to the OKVED of the direction in which the entrepreneur will be engaged. For the production of a chain-link mesh, you will need to specify the code 28.73, which corresponds to the manufacture of various wire products. It also includes the manufacture of a chain-link.

What documents are needed to open

There are two options for registering a chain-link mesh business:

entity.

For the first option of registering a subject entrepreneurial activity a minimum package of documents is provided, moreover, in terms of the time for consideration of the application, it does not exceed 5 days. Into the body for state registration served:

statement;
a receipt confirming the payment of the state fee;
a photocopy of the applicant's passport.

You will also need to open a bank account and register with the relevant government agencies.

This type of organizational and legal form is suitable for those who are not going to establish large-scale production and sell their products. large companies... Those who are preparing to work with legal entities and will expand their activities are best to initially register as legal entity, while choosing the form of society with limited liability... To register you need:

application of the established form;
Company charter;
The decision of the meeting of shareholders on the registration of a limited liability company;
information about legal address(you can specify the address at the location of the company's production facilities);
information (photocopies of passports) of the director and chief accountant.

As for individual entrepreneurs you will need to open a bank account and register with government agencies.

What taxation system to choose for the manufacture of a chain-link mesh

Choosing a simplified taxation system will be the best option when setting up this production. It allows you to choose one of two payment methods:

tax is paid in the amount of 6% of the income received;
tax at the rate of 15% of net profit, i.e. income minus expenses. This is the best option when making a chain-link. But in this case, it will be mandatory to provide documents that confirm the costs incurred by the entrepreneur in the manufacture of this product.

Do I need permission to open

It is not required to obtain a permit for the manufacture of a chain-link; it is enough to have a certificate of state registration. However, this production is regulated by GOST 5336-80. It is not necessary to obtain a mandatory certificate, but in order to increase sales, you can undergo voluntary certification.

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